TM 9-6115-662-13&P
5-9 WIRING HARNESS MAINTENANCE.
This task covers: a.
Removal
c. Installation
b.
Repair
d. Inspection
INITIAL SETUP
Tools
Tool Kit, General Mechanic’s
(item 1, appendix B)
Crimp Tool (item 4, appendix B)
Materials/Parts
Washers, Lock
Equipment Conditions
Reference
Both generator sets shut down, para 2-5.3.1.
REMOVAL
1. Remove 21 machine screws (1, figure 5-13), lock washers (2), and flat washers (3) that secure the
switch box cover (4) to the switch box assembly. Discard lock washers.
CAUTION
The control panel connector P3 is connected to connector J4. Movement of the switch box
cover is limited. To prevent damage to control panel wiring harness, use caution
removing switch box cover. Failure to observe this caution can result in equipment
damage.
2. Carefully position switch box cover (4) in front of switch box assembly.
3. Disconnect P3 (7) from J4 (8) and set switch box cover (4) out of the way.
4. Refer to figure FO-1, then label all leads and plugs at each end of the wiring harness to be replaced.
5. Disconnect all leads and plugs.
6. Remove wiring harness.
INSPECTION
Visually inspect wiring harness for damaged or frayed wires, and loose, broken, or corroded connections.
REPAIR
Refer to appendix G and repair or manufacture wiring harness.
5-25
