a.Frequency and voltage regulation, stability,and–transient response test, short term. Refer toparagraph 16-15.b. Frequency adjustment range test. Refer toparagraph 16-16.Section IX.TURBOCHARGER14-51. General.a. The turbocharger is an exhaust driven blowerused to boost the power output of an engine over thatof a naturally aspirated engine by increasing the sup-ply of air to the cylinders. The turbocharger incor-porates a single stage radial inflow turbine wheel,mounted on a common shaft with a single stage cen-trifugal compressor impeller. It has a one-piececenter housing with floating sleever type bearings,a turbine housing, and a compressor housing.b. The turbocharger responds to engine loaddemands by reacting to the flow of expanding exhuastgases and supplying a correlated volume of air to theengine cylinders.During a heavy load/luggingoperation, the increased flow of exhaust gases turnsthe turbine wheel faster, causing the compressorimpeller to turn faster to supply more air to the in-take manifold, Conversely, when engine load is lightand the radial flow of gases within the turbine de-creases, the turbocharger compressor reduces thesupply of air to the intake manifold.c. The turbocharger bearings are lubricated andcooled by filtered engine oil circulating through thecenter housing under normal oil pump pressure. Thisoil is supplied to the center housing through an ex-ternal line through the engine main oil filter. Oilreturns to the crankcase through an external linewhich extends from the bearing housing to the side ofthe cylinder block.d. The turbine of the turbocharger is part of theexhaust system.The exhaust manifold on a turbo-charged engine is in three sections with the front andthe rear sections inserted into the center section.The manifold is sealed to the exhaust parts of thecylinder head with a steel gasket and secured inplace with capscrews and lock washers.14-52. Turbocharger Removal and Disassembly.CAUTIONWhile turbocharger is off engine, keepall manifold openings covered to prevententry of foreign objects.a. Refer to Operator arid Organizational Mainte-nance Manual for symptoms and isolation of malfunc-tion of the turbocharger.b. Refer to Operator and Organizational Mainte-nance Manual and remove turbocharger,c. Disassemble turbocharger in the numericalsequence illustrated in figure 14-26.CAUTIONDo not rest the center housing with theincluded stationary and rotating parts onthe compressor impeller. Weight of thecomplete assembly will damage the im-peller blades.d. Mark the relative positions of the compressorand-turbine housings to the center housing to facilitatereassembly.e. Apply penetrating oil, or diesel fuel, to thebolts that secure the turbine housing and backplateto the center housing.f. Remove the compressor housing. If necessary,tap the housing lightly with a soft hammer to loosenit. Remove the diffuser (3).g. Record the shaft radial movement and shaftend play.(1) Check shaft end play as follows: (Specifiedend play .001” to .0042”.(a) Clamp the turbine housing flange in avise.(b) Use either a clamp or magnetic base dialindicator .-(c) Place indicator contact point on end ofimpeller shaft.(d) Press up on turbine wheel to force theimpeller to extreme up position; record indicatorreading.(e) Press down on impeller; again recordindicator leading.(f) The difference between the readings isthe end play,(g) End play should be from .001” to .0042”.(h) Record the end play, This will be usedto determine if thrust plate assembly or thrust bear-ing need to be replaced.(i) If end play exceeds .0042”, it indicates14-57
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