before installing in the pump body.CAUTIONDo not force the bearing shaft assemblyinto the pump body by putting pressure onthe end of the shaft. Use a tool whichputs the force on the outside race. Thiswill prevent the possibility of pitting theraces of the bearing by the balls withinit when more force than required is usedto seat the bearing in the pump body.(3) Position pump on press with pulley hub endof shaft firmly supported on the press base plate.Position impeller on upper end of shaft. Using acollar between the impeller and the press ram, pressimpeller on shaft to attain 0.015 inch maximumfeeler gage clearance between impeller and body.CAUTIONSeal face of impeller must be free of oil,grease, and fingerprints before installingimpeller.(4) Position water pump on a press with theimpeller end of the shaft firmly supported on the pressbase plate. Use a collar between pulley hub and pressram because the end of the shaft protrudes beyondpulley hub; press pulley hub on shaft to within fourinches (± 0.010 inch) between bottom of pump bodyand the fan side on the pulley hub flange.(5) Rotate pulley hub and check for properoperation of the water pump assembly.NOTEA slight drag caused by mating surfacesof the seal assembly and impeller isnormal.b.PumpInstallation.Refer to Operator and Organizational MaintenanceManual.c.FanInstallation.Refer to Operator and Organizational MaintenanceManual.Section XI. CRANKSHAFT PULLEY AND VIBRATION DAMPENER, AND ENGINE FRONT SUPPORT14-60. General.a.The crankshaft pulley, mounted on the frontend-of the crankshaft, is used to transfer drive powerfrom the crankshaft to belt driven accessories suchas the water pump, fan and alternator.b.Vibration dampening is accomplished by bondinga neoprene compound between the crankshaft pulleyand the crankshaft hub.c.The engine front support is the trunnion type,and mounts to the skid base.14-61. Removal and Cleaning.a. Removal.—(1) Remove crankshaft pulley retaining capscrewand washer.See figure 14-28.(2) To remove crankshaft pulley, use universalpuller kit with threaded adapters that fit into tappedholes on face of pulley.CAUTIONDo not use gear puller that applies pressureto pulley outer diameter. TO do so willresult in damage to the pulley.(3) Remove pulley and dampener assembly, andthe woodruff key from the crankshaft.(4) Remove the two screws in the engine frontsupport assembly that secure the bracket set. Re-move the liners. See figure 14-29.14-62(5) Note the number of shimming washers re-moved between the upper and lower bracket.b.Cleaning.(1) Clean pulley and support with cloth orbrush dipped in cleaning solvent, Federal Specifica-tion P-D-680.(2) Ensure that neoprene dampener is notexposed to cleaning solvent.14-62. Engine Front Support Inspection.Inspect front support for cracking or other signs ofdamage.14-63. Crankshaft Pulley and Vibration Dampenerand Engine Front Support Installation.a.Remove any burrs from crankshaft with afine mill file, if necessary, and install woodruff keyinto crankshaft keyway.b.Align crankshaft pulley and dampener assemblykeyway with the crankshaft keyway and installassembly on crankshaft.c.Install retaining capscrew and washer andtighten capscrew to 200 to 220 foot-pounds.d.Insert liners in front support brackets.e.Install bracket on cross-member in position onmain frame. Install bracket securing hardware.
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