before installing in the pump body.
CAUTION
Do not force the bearing shaft assembly
into the pump body by putting pressure on
the end of the shaft. Use a tool which
puts the force on the outside race. This
will prevent the possibility of pitting the
races of the bearing by the balls within
it when more force than required is used
to seat the bearing in the pump body.
(3) Position pump on press with pulley hub end
of shaft firmly supported on the press base plate.
Position impeller on upper end of shaft. Using a
collar between the impeller and the press ram, press
impeller on shaft to attain 0.015 inch maximum
feeler gage clearance between impeller and body.
CAUTION
Seal face of impeller must be free of oil,
grease, and fingerprints before installing
impeller.
(4) Position water pump on a press with the
impeller end of the shaft firmly supported on the press
base plate. Use a collar between pulley hub and press
ram because the end of the shaft protrudes beyond
pulley hub; press pulley hub on shaft to within four
inches (± 0.010 inch) between bottom of pump body
and the fan side on the pulley hub flange.
(5) Rotate pulley hub and check for proper
operation of the water pump assembly.
NOTE
A slight drag caused by mating surfaces
of the seal assembly and impeller is
normal.
b. Pump Installation.
Refer to Operator and Organizational Maintenance
Manual.
c. Fan Installation.
Refer to Operator and Organizational Maintenance
Manual.
Section XI. CRANKSHAFT PULLEY AND VIBRATION DAMPENER, AND ENGINE FRONT SUPPORT
14-60. General.
a. The crankshaft pulley, mounted on the front
end-of the crankshaft, is used to transfer drive power
from the crankshaft to belt driven accessories such
as the water pump, fan and alternator.
b. Vibration dampening is accomplished by bonding
a neoprene compound between the crankshaft pulley
and the crankshaft hub.
c. The engine front support is the trunnion type,
and mounts to the skid base.
14-61. Removal and Cleaning.
a. Removal.
(1) Remove crankshaft pulley retaining capscrew
and washer.
See figure 14-28.
(2) To remove crankshaft pulley, use universal
puller kit with threaded adapters that fit into tapped
holes on face of pulley.
CAUTION
Do not use gear puller that applies pressure
to pulley outer diameter. TO do so will
result in damage to the pulley.
(3) Remove pulley and dampener assembly, and
the woodruff key from the crankshaft.
(4) Remove the two screws in the engine front
support assembly that secure the bracket set. Re-
move the liners. See figure 14-29.
14-62
(5) Note the number of shimming washers re-
moved between the upper and lower bracket.
b. Cleaning.
(1) Clean pulley and support with cloth or
brush dipped in cleaning solvent, Federal Specifica-
tion P-D-680.
(2) Ensure that neoprene dampener is not
exposed to cleaning solvent.
14-62. Engine Front Support Inspection.
Inspect front support for cracking or other signs of
damage.
14-63. Crankshaft Pulley and Vibration Dampener
and Engine Front Support Installation.
a. Remove any burrs from crankshaft with a
fine mill file, if necessary, and install woodruff key
into crankshaft keyway.
b. Align crankshaft pulley and dampener assembly
keyway with the crankshaft keyway and install
assembly on crankshaft.
c. Install retaining capscrew and washer and
tighten capscrew to 200 to 220 foot-pounds.
d. Insert liners in front support brackets.
e. Install bracket on cross-member in position on
main frame. Install bracket securing hardware.