j. Oil passages in the thrust collar must be openand-clean.The thrust faces must not be warped orscored.The ring groove shoulders must be free ofstep wear.The bearing area width should not exceed0.1758 inch.The ring groove width must not exceed0.0665 inch. Check the clearance between the thrustcollar and the thrust bearing with a feeler gauge.Clearance should be between 0.001 and 0.004 inch atthree spots.Replace thrust collar if requirementsare not met.k. Inspect the shroud for cracks, signs of erosion,damage caused by rubbing, and distortion. Replaceshroud if damaged.1. The turbine wheel must not reveal any signs ofrubbing and the vanes must not be cracked, nicked,or eroded to a feather edge. The shaft must not showany signs of scoring, scratching or overheating. Usea micrometer to measure the shaft journals. Replaceturbine wheel and shaft if damaged. The journalsmust not be more than 0. 003 inch out of round, andthe diameter must not be less than 0. 3992 inch. Thesealing ring groove walls must be free of step wear.The sealing ring hub outer diameter is 0. 682 to0. 683 inch.Ring groove width is 0.0645 to 0.0665inch.Replace excessively worn journal.14-55, Turbocharger Reassembly and Installation.NOTEThe tools and workbench must be keptclean at all times during the reassemblyto prevent the entrance of dirt or foreignmatter. All parts must be free of nicks,burrs, scoring, and foreign matter.a. If the inner bearing retainers have been re-moved from the center housing, install new retainers.b. Place the center housing on end on the bench.c, Oil one of the bearings and place it against theinner bearing retainer.d, Install the outer bearing retainer.e. Invert the center housing and install the re-maining bearing and retainer in the same manner.f. Insert the turbine and shaft assembly, withnew–metallic seal installed, into a suitable holdingfixture.h. Oil the shaft journals. Apply a light, evencoat of oil.i.Place the center housing assembly over theshaft. Press down to seat the metallic seal ring.Rotate the housing to assure proper seating.j.Install a new metallic seal on the thrust collar.k. Insert the thrust collar in the thrust bearing sothat the metallic seal ring end of the collar is on thesmooth side of the thrust bearing.1. Install the thrust bearing and collar assembly.Place the thrust bearing over the pins on the centerhousing. The bearing will fit only one way. Pressdown to seat.m. Install a new rubber seal ring.—n. Make certain the thrust spring is installed inthe backplate.o. Install the backplate. Use care not to damagethe--metallic sealing ring on the thrust collar. Installthe lockplates.Tighten the bolts to 40-60 inch-poundstorque. Bend up the locking tabs.p. Install the compressor impeller. Use atwisting motion to insure that the impeller bottomson the thrust collar.q. Washer face of locknut and the face of the im-peller must be smooth and clean. Lightly oil thethreads and washer face of the locknut. Install lock-nut; tighten to 18-20 inch-pounds. Use a sliding “T”handle and further tighten locknut through another 90degrees.r. Install the turbine housing, clamps and lock-plates.Tighten the bolts to 100-130 inch-pounds.Bend up locking tabs.s. Refer to the Operator and OrganizationalMaintenance Manual and install the diffuser.t. Install the compressor housing.—u. Install the V-band clamp. Tighten nut to 40-80 inch-pounds.v. Refer to Operator and Organizational Main-tenance Manual for installation of the turbocharger.g. Place the turbine shroud on the shaft.14-60
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