NOTEAfter each droop adjustment, check full-load delivery and reposition the throttlelever slightly as needed to compensatefor any change in full-load fuel delivery.(d) Disconnect vernier rack positioner.Hold throffle lever as far open as it will go withhigh- speed adjusting screw backed out. Increasetest stand speed to 10 percent above full-loadspeed (900 rpm).(e) Turn high idle adjusting screw in (clock-wise) until fuel delivery is 20-25 percent of full-loadquantity (900-990 rpm).Lock adjusting screw in thisposition. This prevents accidental overspeeding inthe event that speed droop needs further adjustmenton engine.Do not change droop setting.(f) Seal all throttle and shut-off lever ad-justing screws with lead plomb.(g) If fuel pump is to be used for 400 Hzapplication, reset high idle speed screw to 1125 rpm.(17) Speed droop adjustment installed on engine(60 HZ application).(a) after priming fuel system, start andwarm engine to operating temperature.(b) with full-load applied and engine opera-ting at rated speed, droop may be determined by re-moving load and noting no-load speed or frequency.(c) Droop may be adjusted by turning knobclockwise to increase, counterclockwise to decrease.A minor correction of throttle position will also benecessary.14-49. Fuel Pump Installation, Fuel Pump andEngine Timing.a. Insure that the number 1 piston is on its com-pression stroke.This can be determined by removalof the cylinder head cover so valve action can be ob-served.(1) Bar the engine over by hand until number 6cylinder exhaust valve is nearly closed and number 6cylinder intake valve is just beginning to open. Thiswill position number 1 cylinder near the top of itscompression stroke.(2) To be sure that all slack is out of the timinggears, back up the engine (counter clockwise) past the24° BTDC timing mark and again come up to the tim-ing mark (24° BTDC) in the direction of normal enginerotation (clockwise when viewed from the front) (fig.14-25, View A).NOTEDuring assembly of the engine or replacementof any of the timing gears it is necessary toalign the timing marks as indicated in (fig.14-25, View B).b. Remove timing window cover from the fuel in-jection pump.With a clean, wide bladed screwdriveror the pump drive shaft inserted into the drive end ofthe pump rotate the distributor rotor until the timingline on the weight retainer hub registers with the lineon the cam as indicated in (fig. 14-25, View C).c. Install drive shaft by greasing shaft seals withclean grease.Do not roll ‘seals over as shaft is in-serted into pump.Slot in pump end of shaft shouldmate with tab on pump rotor pin.d. Mount fuel pump and adapter in position onengine and secure pump and adapter with mountingbolt s.NOTENew injectipn pumps received from supplyhave a high idle adjustment of 1860 rpm for60 HZ applications. Installation on 400 HZgenerator sets requires resetting the highspeed adjustment screw (12, figure 14-24) to2250 rpm. Adjustment is accomplished usingan engine speed tachometer with actuaterrod (3, figure 13-1) disconnected, the shutofflever, (21, figure 14-21) in the on-fuel condi-tion then manually operating the throttlelever, (32, figure 14-21) against high speedstop.e.Connect throttle and shut-off linkage.f. Connect fuel supply, return, nozzle leak-offlines and High pressure lines.g. Before installing fuel pump drive gear, inspectfuel pump drive shaft and remove any burrs ifnecessary.h. Install woodruff key and coat fuel pump driveshaft with engine oil.i. Position fuel pump drive gear on shaft so keywayin gear lines Up with the woodruff key.j. Install nut and lockwasher to secure drivegear and tighten to torque of 35 to 40 foot-pounds.k. Replace thrust button and spring on driveshaft.J. Replace timing gear inspection cover.14-50. Equipment Test.If the fuel injection pump has been repaired or re-placed refer to Chapter 16, Section II and conductthe following equipment tests.14-56 Change 6
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