temperatures as low as -65°F. without freezing. Anacceptable hydrometer reading of 1.210 - 1.220 at 80°F willbe obtained from a fully charged battery (2.0-2.2 volts dcper cell).c. Battery PreparationWARNINGDo not smoke or use an open flame inthe vicinity when servicing batteries.Batteries generate hydrogen duringcharging, a highly explosive gas. Aseverebum will result whenelectrolyte is spilled on the skin orclothing.Use extreme care inhandling while filling batteries.(1) Remove cell caps and fill battery cells withelectrolyte to 38 inches above the plates.(2) Make sure vent holes in cell caps are open andinstall caps.TM 5-6115-545-12TO-35C2-3-444-lNAVFAC P-8-626-12TM-00038G-123-83. Battery Tray ReplacementTo replace the battery tray, remove batteries as described inparagraph 3-82a. Remove screws (9, fig. 3-4) andlockwashers (10) which secures battery tray (11) inposition, and install new battery tray.3-84. Slave Receptacle Replacement.To replace the slave receptacle, see figure 3-4 and proceedas follows:a. Disconnect battery negative cable (1).b. Remove six screws (12) which secure receptaclebox (13) to housing and tilt box forward to gain access towiring connections.Disconnectwiring connections,clamps, harness ties and tag for ease of Installation.c.Remove four screws (IS) and nuts (16) whichsecure slave receptacle (I”), and remove receptacle.d. (Deleted)e.install receptacle in reverse order of removal.Section X. MUFFLER AND EXHAUST PIPES AND BREATHER SYSTEM3.85. General.Thin section contains information on the muffler andexhaust pipes and breather system of the engine generatorset. The muffler and exhaust pipes provide a method forexpelling exhaust gases from the engine generator set. Theexhaust pipe allows the exhaust gases from the engine to hedischarged from an opening above the grille. The dischargeopening is covered by a cap that is opened by exhaustpressure when the engine generator set is running. Thebreather system provides a method for returning oil to thecrankcase and improving the atmosphere around the enginegenerator set. Accumulated oil residue and gases in the valvecover pass through an oil separator which separates the oiland the gases. The oil is returned to the crankcase and thegases exhaust into the air cleaner inlet. The breather systemis removed as outlined in paragraph 3-87.3-86. Muffler and Exhaust Pipe Replacement.To replace the exhaust pipe, see figure 3-12 and proceed asfollowscap (3).WARNINGAllow exhaust pipe to cool if engine hasbeen running.Loosen nut (1) from screw (2) and remove weatherb. Loosen nuts (4) which secure 0-bolt (6) andbracket (7) to nozzle (8) and muffler (9) pipes, and slide0-bolt (6) and bracket (7) toward muffler.Remove screws (10) which secure nozzle (8) tohousing. Place 0-bolt (6) on muffler (9) pipe and removenozzle (8).d. Loosen nuts (11) which secure 0-bolt (13) andbracket (14) to muffler (9) and exhaust pipe (15). Place0-bolt (13) with bracket (14) on muffler pipe and removemuffler and both 0-bolt assemblies.e.Disconnect exhaust pipe (15) from engine andremove exhaust pipe.f. Install new exhaust pipe in reverse order of removal.3-87. Breather System Replacement.To replace the breather system. see figure 3-12.1 andproceed as follows:Loosen clamps (1) and disconnect hose (2) from oilseparator (4) and elbow (3).b. Loosen clamps (5) and disconnect hose (6) from oilseparator (4) and valve cover crankcase breather.c. Loosen clamps (7) and disconnect hose (8) from oilseparator (4) and air cleaner inlet (9).d. Loosen clamp (10) and slide out oil separator (4)Remove nuts (1 1). camp and bracket (10), nuts(12), and screws (13).f. Install breather system in reverse order of removal.Change 173-31
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