TM 9-6115-668-135.23 POWER RELAY K101, K102 MAINTENANCE.XXPThis task covers:a. Removalb. InstallationINITIAL SETUPToolsEquipment ConditionsGeneral Mechanic’s Tool KitReference(item 2, appendix B)Generator Set 150 kW shut down,Automotive Fuel and Electrical System Repair, Tool Kitparagraph 2.5.2(item 3, appendix B)Materials/PartsCable ties(item 10, appendix E)WARNINGDisconnect the negative battery cable first and then the positive bat-tery terminal cables. Failure to observe this warning could result in se-vere personal injury or death.C A U T I O NTag all cables prior to removal to ensure correct connection of the cablesduring installation.REMOVAL1.Open flap (2, figure 5-38) on unit hood assembly (1).2.Open front panel (4) of control cabinet assembly (3) and secure with prop (5).NOTERemoval procedure for power relay K102 is the same as for powerrelay K101, described below.3.Pull miniature relays K103 (6), K104 (7), K105 (8) and K111 (9) out of the four relay sockets (12).4.Remove screws (15), serrated lock washers (14), and washers (13) from clip (10).5.Tilt the four relay sockets (12) forward.6.Remove nuts (20), serrated lock washers (21), washers (22) and mounting bar (23).7.Remove washer (24) from spacer (25), remove spacer (25), serrated lock washer (26), and washer(27).8.Remove nut (28), serrated lock washer (29), and washer (30).9.Remove power relay (31) from threaded pin (35) on mounting plate (19).10. Record labeling and position of cables (34) to terminals (33) of power relay K101 (31) and removecables.5 - 1 5 5
Integrated Publishing, Inc. - A (SDVOSB) Service Disabled Veteran Owned Small Business
