Chapter 5 MATERIAL USED IN CONJUNCTION WITH THE GENERATOR SET

Figure 4-54. Repair of Paralleling Cable

Figure 5-1. Fuel Burning Winterization Kit Installation (Sheet 1 of 2)

TM-9-6115-464-12 Wrench Impact Hydraulic Model MV-12-140T Manual
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ARMY TM 9-6115-464-12 AIR FORCE TO 35C2-3-445-1 NAVY NAVFAC P-8-624-12 Chapter 5 MATERIAL USED IN CONJUNCTION WITH THE GENERATOR SET Section I. General 5-1 SCOPE. This chapter contains instructions for operator and unit maintenance of material used in conjunction with the generator set. 5-2 SERVICE UPON RECEIPT OF MATERIAL. The following services shall be performed upon receipt of material used in conjunction with the generator set. a. Remove the equipment from shippinh container. b. Check to see that all components are present. c. Remove corrosion preventive compounds with an approved cleaning solvent. d. Visually inspect all components for damage which may have occurred during shipment and missing parts. e. Check all wiring for damage and loose connections. Section II. FUEL BURNING WINTERZATION KIT 5-3 GENERAL. The Fuel burning winterization kit is used to preheat the engine coolant and lubricating oil when ambi- ent temperature is between -25°F (-31.7°C) and -65°F (-53.9°C). It consists of a heater coollant pump, coolant circulating lines, fuel line, electrical controls, wiring harness, and mounting hardware. The heater burn fuel from the generator set fuel tank to heat coolant from the engine block. The heated coolant is pumped through the heat exchanger in the engine oil pan, through the cylinder block and returned to the engine block. 5-4 FUEL BURNING WINTERIZATION KIT INSTALLATION AND REPLACEMENT a. Installation. Disconnect negative battery cable before installing fuel burning winteriza- tion kit. Equipment damage could result if caution is not observed. NOTE If generator set is equipped with an electric winterization kit, refer to paragraph 5-10 or installation of components which must be provided to accommodate both kits. (1) Refer to paragraph 5-7 and remove heater assembly protective cover (43, Figure 5-1). (2) Refer to paragraph 5-7 and remove heater assembly protective cover (43 , Figure 5-1). (3) Remove "WATER" plug (44, Figure 5-1) from center, right-rear of engine cylinder block (use impact wrench if necessary). (4) Remove plug (45) fron right side if engine water pump assembly. (5) Remove "WATER" plug (44) from center, left-rear of engine cylinder block. (6) Remove plugs (46 and 47) from engine oil pan heat exchanger. (7) Remove plate (48) located in skid bade directly below heater mounting space. (8) Remove protective cap (49) from special relay assembly connector J7 (figures FO-1 and FO-2). (9) Remove cover (50) from heater control assembly mounting hole located to the right of the control cubicle assembly. NOTE Retain cover and attaching hardware. It is used to install heater control assembly. 5-1

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