LOAD TERMINAL BOARD ASSEMBLY - TM-5-6115-584-12

Figure 4-32. Load Terminal Board Assembly - TM-5-6115-584-12_140

TM-5-6115-584-12 Generator Set Diesel Engine Driven Tactical Skid Mtd. 30 Kw 3 Phase 4 Wire 120/208 and 240/416 Volts Manual
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TM 5.6115-584-12 NAVFAC P-8-622-12 TO-35C2-3-456-1 TM-05682C-12 4-37. LOAD TERMINAL BOARD ASSEMBLY. a. Load Terminal Removal (see figure 4-32). (1) Unlatch door (3). (2) Remove screws (1), lockwasher (2), and cover and door assembly (3). (3) Remove screws (4) and lockwashers (5). (4) Carefully lift terminal board (6) and tag and disconnect leads from load terminals (7) by removing nut (11 ), lockwasher (10) and flatwasher (9). (5) Remove load terminal (7) from terminal board (6) by removing nut (8), flatwasher (12) and lockwasher (13). b. Load Terminal Installation (see figure 4-32). (1) Install load terminal (7) to terminal board (6) by installing lockwasher (13), flatwasher (12) and nut (8). (2) Connect leads to terminals (7) by installing flatwashers (9), lockwashers (10) and nut ( 11). (3) Install lockwashers (5) and screws (4). (4) Install door assembly (3), lockwashers (2) and screws (1). (5) Latch door. c. Replacement of Lost or Broken Terminal Clip (Retainer Safety Clip), The terminal clip is a component of both the load terminal and the ground terminal. If the ter- minal clip is lost or broken, fabricate as follows: (1) Requisition bulk wire NSN 9505-00-804-3814 (0.042 inch diameter) for the ground terminal (ground stud). Requisition bulk wire NSN 9505-01-049-0144 (0.050 inch diameter) for the load terminal. (2) Cut off about 3 inches of the wire, short enough to keep the clips from touching another terminal or the generator frame in the open or closed position, (3) Slip the wire through the hole in the terminal. (4) Hold the terminal as shown (Detail A, figure 4-32.1) and bend both ends of the wire straight up keeping the wire in as straight a line as you can with terminal body. (5) Bend the wire into back-to-back 90° angles (Detail B, figure 4-32.1) so that the legs of both angles are about one-half inch long. (6) Bend the ends of each 90° angle down and around into a U-shape (Detail C, figure 4-32.1) so that if done properly, the clip will hold the nut when it is un- screwed to install the cable (Detail D, figure 4-32.1). Figure 4-32.1. Terminal Clip Replacement 4-40 Change 5

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