TM 9-6115-668-13
Use Loctitie 243 on bolts.
Tighten bolts to torque values in table (item G.1, appendix G).
1.
Lift diesel engine (42) off mounting blocks and place on shock absorbers (50).
Make sure that coupling elements do not jam when pushed together.
2.
Push diesel engine (42) onto synchronous generator (60).
3.
Install eight bolts (51), eight serrated lock washers (52), and eight washers (53) on intermediate flange (54) on
diesel engine (42). lighten bolts (51).
4. Install two bolts (47) and two serrated lock washers (48) into mounts (49) of diesel engine (42) and shock
absorbers (50). Iighten bolts (47).
5. Remove support (56 to 53) from beneath intermediate flange (54).
6. Detach lifting device from eyebolts (40, 41) on diesel engine (42).
7. Remove short eyebolt (40) out of diesel engine block.
8. Remove long eyebolt (41) out of diesel engine block (42).
9. Install bolt (43), washer (44), serrated lockwasher (45), and closure plate (46) on diesel engine block (42). Tighten
bolt (43).
10.
Install pickup cable (7) as instructed in paragraph 5.44.
11. install actuator cable (6) as instructed in paragraph 5.42.
12.
Align exhaust pipes with header (28) and install on diesel engine (42) as instructed in paragraph 4.82 and 4.83.
13.
install oil hoses (8) on diesel engine (42) as instructed in paragraph 5.29.
14.
Install oil hoses (25) on heat exchanger box (23) and diesel engine (42) as instructed in paragraph 5.39.
15.
Install air hose (19) with clamps (14, 18) on elbow (13) of panel (12) and tighten clamp (14).
16. Install spacer (20) on diesel engine block (42).
17.
Install screw (15) serrated lock washer (16), washer (17) and air hose (19) with damps (18) on spacer (20).
18.
Install air hose (10) with clamp (11) on battery charging generator (9) and tighten clamp (11).
19.
Install filter cup (31, 32) as instructed in paragraph 4.33.
20.
Install fuel line (29) on priming pump as instructed in paragraph 4.42.
21.
Install fuel lines (37, 38) on diesel engine (3) as instructed in paragraph 4.42.
22.
Bundle fuel lines using cable ties.
23.
Install air pipes (2) on engine side of partition and tighten clamps (4) and (5).
24.
Install EHG regulator N7 (35) as instructed in paragraph 4.76.
25. Install generator wiring harness (24) on diesel engine (3) as instructed in paragraph 5.46.
26.
Connect battery set as instructed in paragraph 4.74.
27.
Install unit hood assembly (1) as instructed in paragraph 4.14.
28.
Connect load bank to generator set and perform procedures in paragraph 5.53.
Change 1
5-227
