TM 9-6115-668-13
5.46
GENERATOR WIRING HARNESS MAINTENANCE.
This task covers:
a. Removal
b. Installation
INITIAL SETUP
Tools
Equipment Conditions
General Mechanic’s Tool Kit
(item 2, appendix B)
Automotive Fuel and Electrical System Repair, Tool Kit
(item 3, appendix B)
Load bank (item 19, appendix B)
Reference
Generator Set 150 kW shut
down
paragraph 2.5.2
Materials/Parts
Cable ties
(item 10, appendix E)
Disconnect the negative battery cable first and then the positive battery termi-
nal cables. Failure to observe this warning could result in severe personal injury
or death.
Tag ail cables prior to removal to ensure correct connection of the cables during
installation.
Any cable indicated with a “0” is a ground cable. Disconnecting any cable
indicated with a “0” will lose ground to the rest of the circuit.
1.
Remove unit hood assembly (1, figure 5-51) as instructed in paragraph 4.14.
2.
Open front panel (32) of control unit assembly (33) and secure with prop (31).
3.
Remove eighteen screws (30), eighteen serrated lock washers (29), and eighteen washers (28).
4.
Lower control cabinet connection panel (27) and prop.
5.
Remove eight screws (26) eight serrated lock washers (25), and eight washers (24) and remove cover (23) from
filter box FK (20).
6.
Tag all wires and disconnect generator wiring harness (22) from input terminal strip (19).
7.
Remove locknut (21) from cable union and pull generator wiring harness (22) out of back panel of control cabinet
assembly (33).
8.
Remove all cable ties from generator wiring harness.
Change 1
5-211
