TM 9-6115-668-13
4.22 FLAP MOUNT MAINTENANCE.
This task covers:
a. Removal
b. Repair
c.
Installation
INITIAL SETUP
Tools
Equipment Conditions
General Mechanics Tool Kit
Reference
(item 2, appendix B)
Generator Set 150 kW shut
Automotive Fuel and Electrical System Repair, Tool Kit
down, paragraph 2.5.2
(item 3, appendix B)
Driver, Blind Rivet
(item 4, appendix B)
Materials/Parts
Rivets
Talc, technical grade (item 5, appendix E)
REMOVAL
1.
2.
3.
Open flap (2, figure 4-28) and prop open.
Remove ground strap (refer to paragraph 4.13).
Drill out blind rivets (25) and remove flap (2) with hinge (22), rubber sealing strip (23), and hinge
profile (24) from unit hood assembly (1).
REPAIR
1.
2.
3.
4.
5.
Pull hinge (24) off rubber sealing strip (23).
Pull damaged rubber sealing strip (23) from hinge (22).
Cut identical length of rubber sealing strip (23) from rubber sealing strip stock (P/N
405K0099-00-00.2).
Coat rubber sealing strip (23) with talc and set into hinge (22).
Slide hinge (24) onto rubber sealing strip (23).
INSTALLATION
1.
Install flap (2), with hinge profile (22), rubber sealing strip (23), and hinge (24), on unit hood assem-
bly (1).
2.
Install blind rivets (25) into hinge (24) and unit hood (1) using blind rivet driver.
3.
Install ground strap (refer to paragraph 4.13).
4. Close flap (2).
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