TM5-6115-593-34NAVFAC P-8-631-34TO-35C2-3-463-2(1)Remove and tag wires to terminals 1through 6 on the terminal board.(2)Remove four screws (1 and 3, figure4-10) from each unit.(3)Replace motor-operated potentio-meter P4 or P5 on shelf by attachingfour screws (1 and 3, figure 4-10).(4)Connect wires to terminals 1 through6 on terminal board. Remove tags.b.Test. The following testing procedureapplies to both motor operated potentio-meters P4 and P5, unless otherwiseindicated.(1)Test chassis isolation with anohmmeter (set on high scale) bymeasuring between chassis andterminals 1 through 6 on the terminalboard. Meter reading should be nocontinuity.(2)Referring to figure 4-16, provide a testsetup as follows:(a)Connect the (-) of a 24V DCsource to terminal 6. The (+)side of the center terminal ofSPST switch as shown.(b)Label switch RAISE andLOWER. Connect the RAISEterminal of SPDT switch toterminal 5 and the LOWERterminal of SPDT switch toterminal 4.(c)Connect an ohmmeter betweenterminals 2 and 3.(d)Turn 24V DC power on. SetSPDT switch to RAISE. Metershall read 230 ±5 ohmsconnected between terminals 2and 3.(e)Set SPDT switch to LOWER.Meter shall read 8 ±5 ohmsconnected between terminals 2and 3.NOTEIf ohmmeter readings at steps (d) and(e) are incorrect, cams needadjustment.(f)The 230 ±5 ohm reading in step(d) is adjusted with cam B. Thiscam should be adjusted to stopthe motor at 230 ±5 ohms, seefigure 4-17.(g)The 8 ±5 ohm reading in step(e) is adjusted with cam A. Thiscam should be adjusted to stopthe motor at 8 ±5 ohms, seefigure 4-17.NOTEPotentiometer reading adjustments insteps (f) and (g) are for motor-operatedpotentiometer P5. For P4, readingsare 500 ±5 ohms in step (f), and 1 ±5ohms in step (g).(h)Verify that the motor can be runat 1 rpm to 3 rpm as R3 isrotated from clockwise tocounterclockwise. Leave R3 setfor 3 rpm operation.c.Repair.Components within the motor-operated potentiometers that may berepaired are: brush replacement in motorM1, tightening of set screws on gears, camadjustments and clutch torque.(1)When motor M1 (9, figure 4-15)brushes are worn under 0.25 inch (6.4mm) long, they must be replaced.(2)Remove cover (3) by moving threescrews (1) and washers (2). Tightensetscrews (19) on gear assembly (20)and setscrews (28) on gear (29).(3)Adjust cams A and B in accordancewith procedure in paragraph 4-26b (f)and (g).(a)With cover (3) removed,remove motor mounting plate(17) and motor (9) by removingtwo screws (8).4-26
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