TM5-6115-593-34NAVFAC P-8-631-34TO-35C2-3-463-2b.Removal,Code B (Figure 13-40)(1) Lift crossheads.(2) Remove pushrods by lifting them from theirtappets.(3) Remove lockwires (2) and (16), guides (6)and (11), and sockets (1) and (15).(4) Lift tappets (7) and (9) from block with along wire hook or other suitable tool.c.Replacement,Code A (Figure 13-39). Replaceany defective parts (refer to paragraph c) andreassemble as follows:(1) Insert 0.006 inch (0.15 mm) shim betweenside of roller (5) and (11) and tappet (8) and(15); press pin (4) and (12) through tappetand roller with new lockwire (3) and (10) inpin. Make sure lockwire seats in groove oftappet.CAUTIONLubricatingoilpassageinpinandtappetmustindexforadequatelubrication.(2) Install new copper washers (17) and holdingtappet guides (16).d.Replacement,Code B (Figure 13-40). Replaceany defective parts (refer to paragraph e) andreassemble as follows:(1) Insert 0.006 inch (0.15 mm) shim betweenside of roller (4) and (12) and tappet (7) and(9); press pin (5) and (10) through tappetand roller with new lockwire (2) and (16) inpin. Make sure lockwire seats in groove oftappet.(2) Install new sockets (1) and (15) and guides(6) and (11).e. Inspection.(1) Using a fine wire, check indexing of pin andbody lubricating oil passage.(2) Check freeness of roller by rotating two orthree turns.(3) Check injector and valve pushrod ball endfor wear.(4) Check socket of pushrod with ball end ofnew rocker lever adjusting screw.(5) Check pushrod for straightness.(6) Check pushrod for out-of-round condition.13-27.CYLINDER HEAD ASSEMBLY. Refer to theOperator/Crew and Organizational Maintenance manualfor injector, turbocharger, exhaust manifold, watermanifold, and cylinder head cover removal instructions.Refer to figure 13-41 and proceed as follows:a.Replacement. Proceed as specified in thefollowing paragraphs:(1) Remove screws (1) and washers (2). Installguide studs to aid in removal of the cylinderheads.CAUTIONDonotcrankenginewithcylinderheadremovedunlessscrews(1)havebeenreinstalledtopreventmovementofcylinderlines.NOTETag cylinder heads for position occupiedon engine so that they may be installedin the same position.(2) Using a suitable hoist, remove cylinderheads.WARNINGOVERHEAD OPERATIONS HAVEINHERENT HAZARDS THAT CANNOT BEMECHANICALLY SAFEGUARDED. HARDHATS AND SAFETY SHOES AREREQUIRED.b. Installation.NOTECylinder heads should have valveguides, valves, and springs assembledin position before installation.13-76
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