TM5-6115-593-34NAVFAC P-8-631-34TO-35C2-3-463-2(26) first. Press shafts in until they protrude0.860 to 0.890 inch (21.84 to 22.61 mm)above face of body.(7) Place a new gasket (32) on pump body (38).Assemble cover (25) to body. Presstogether using pilot capscrew near each endto pilot gasket.(8) Secure cover to body with lockplates (17)and screws (16, 20, and 21). Check driveshaft for freeness.(9) Lock screws in position with lockplate tangs.d. Replacement. Proceed as follows:(1) Remove suction tube and discharge tubefrom oil pump and lift off pump.(2) Position lubricating oil pump to block andsecure with dowel pins, lockplates, andcapscrews.CAUTIONMakesurethatlubricatingoilpumpgearisfullyengagedbeforefinaltighteningofcapscrews.(3) Attach a dial indicator to block. Placeindicator on gear teeth.(4) Rotate gear by hand to advance position;"zero" indicator. Back gear to retardposition and note reading; permissiblebacklash is 0.006 to 0.15 inch (0.15 to 0.38mm). If not within limits gear train must bereplaced.(5) Assemble lubricating oil suction anddischarge lines, connections, and clamp,using new O-rings, gaskets, and lockplates.Torque screws to 30 to 35 foot-pounds (41to 47 joules). Secure lockplates. Suctionscreen must have 1/2-inch (12.70 mm)clearance.Section VI. FLYWHEEL AND HOUSING13-22.RING GEAR, FLYWHEEL, AND HOUSING. Toinspect and replace the ring gear, flywheel, and housing,refer to figure 13-35, and proceed as follows:a.Inspection.(1) Check for cracks or other flaws in flywheel,ring gear, and housing.(2) Check ring gear teeth for excessive wearand damage from improper starter gearmeshing.(3) Replace any damaged or cracked parts.b.Removal.(1) Refer to Chapter 2, Section IV and removethe generator assembly to provide access tothe flywheel housing.(2) Remove lockwires, ten screws (1) andlockwashers(2) securing flywheel tocamshaft flange.(3) Insert two 5/8-18, 7-inch (178 mm) longstuds through two capscrew holes inflywheel 180 degrees apart and screw intocrankshaft flange to support flywheel duringremoval.(4) In two holes provided, place two 1/2-13, 2-1/2 inch (63.5 mm) screws which arethreaded their entire length. Turn in screwsalternately to pull flywheel from crankshaftdowels. Using a suitable hoist, lift flywheelfrom guide studs.WARNINGOVERHEAD OPERATIONS HAVEINHERENT HAZARDS THAT CANNOT BEMECHANICALLY SAFEGUARDED. HARDHATS AND SAFETY SHOES AREREQUIRED.13-70
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