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Table 1-2. Repair and Replacement Standards
Table 1-2. Repair and Replacement Standards - Continued - TM-5-6115-593-34_21
TM-5-6115-593-34 Generator Set Diesel Engine Driven Tactical Skid Mtd. 600 Kw 3 Phase 4 Wire 120/208 and 240/416 Volts Manual
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TM5-6115-593-34
NAVFAC P-8-631-34
TO-35C2-3-463-2
Table 1-2. Repair and Replacement Standards - Continued
NEW MINIMUM
NEW MAXIMUM
PART
OR
LOCATION
WORN
LIMIT
INCH
(mm)
INCH
(mm)
Cylinder liner counterbore
Shim part number
143938
0.0063
0.007
(0.160)
(0.196)
143939
0.0072
0.0088
(0.183)
(0.224)
143946
0.0081
0.0099
(0.206)
(0.251)
143947
0.018
0.022
(0.457)
(0.56)
143948
0.028
0.034
(0.71)
(0.86)
143949
0.056
0.068
(1.42)
(1.73)
Main bearing cap
interference
Fit in block
0.002
0.004
(0.05)
(0.10)
Idler Gear
Bushing inside diameter
2.002
2.000
2.001
(50.85)
(50.80)
(50.83)
Idler gear hub
1.9965
1.9975
1.998
(50.711)
(50.77)
(50.75)
Thrust washer
0.090
0.093
0.098
(2.29)
(2.36)
(2.49)
Crankshaft
Connecting rod journal
3.747
3.7485
3.750
Outside diameter
(95.17)
(95.212)
(95.25)
Main bearing journal
5.7465
5.7485
5.750
Outside diameter
(145.961)
(146.011)
(146.500)
Main and rod journals
0.002
Out-of-round
(0.05)
(total indicated runout)
Bearings
Main
bearings
Shell thickness
0.1692
0.1705
0.1712
(4.298)
(4.331)
(4.348)
Journal oil clearance (main
0.010
0.0026
0.0065
(0.254)
(0.066)
(0.165)
Rod
bearings
Shell thickness
0.1232
0.1245
0.1250
(3.129)
(3.162)
(2.175)
Journal oil clearance
0.0085
0.0018
0.0053
(connecting rod)
(0.216)
(0.046)
(0.135)
1-8
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