TM5-61 15-593-34
NAVFAC P-8-631-34
TO-35C2-3-463-2
Table 1-2. Repair and Replacement Standards
NEW MINIMUM
NEW MAXIMUM
PART OR LOCATION
WORN LIMIT
INCH (mm)
INCH (mm)
CYLINDER BLOCK
Camshaft bushing
Inside diameter
2.1295
2.1245
2.1283
(54.089)
(53.962)
(54.059)
Camshaft bushing bore
Inside diameter
2.2555
2.2535
2.2545
(57.290)
(57.239)
(57.264)
Cylinder liner counterbore
Inside diameter
6.5616
6.5635
(166.662)
(166.713)
Depth
0.411
0.350
0.351
(10.44)
(8.89)
(8.91)
Liner-to-block clearance
Lower bore
0.000
0.008
(0.00)
(0.20)
Lower liner bore
6.124
6.126
(155.55)
(155.60)
Main bearing bore
Inside diameter
6.0965
6.095
6.096
(154.851)
(154.813)
(154.838)
Tappet bore
Injector
1.627
1.6245
0.6255
(41.33)
(41.262)
(41.288)
Valve
1.190
1.187
1.188
(30.213)
(30.150)
(30.175)
Idler gearshaft
1.997
1.9975
1.998
(50.72)
(50.737)
(50.75)
Block
Height from main bearing
18.994
19.004
19.006
centerline
(482.45)
(482.70)
(482.75)
Height from installed
15.9457
15.9565
15.958
alignment bar
(405.02)
(405.27)
(405.33)
Cylinder liner
Inside diameter
5.505
5.4995
5.501
(139.83)
(139.687)
(139.73)
Protrusion (Installed)
0.004
0.006
(0.10)
(0.15)
NOTE
New cylinder liner dimensions at 60 to 70°F (16 to 21°C); may be
0.0002 to 0.0006 inch (0.005 to 0.015 mm) smaller than indicated due
to lubrite coating.
1-7
