TM5-6115-585-34NAVFAC P-8-262-12TO-35C2-3-455-2TM-05684C-34Table 7-1. Button Code Letter and SizeCodeNo.OrLetter161514131212345sRPNMABcDEPart No.147A186147A187147A188147A189147A190147A147147A148147A149147A150147A151Size0.1340.1310.1280.1250.1220.1190.1160.1130.1100.107(b) Remove delivery valve cap nut and deliveryvalve holder (figure 7-43). A 12 point socket or boxwrench must be used on delivery valve holder to keepfrom damaging this part. Lift out delivery valve springonly, and leave it out, replacing delivery valve holder,and delivery valve cap nut and gasket.(c) Turn blower wheel clockwise until Number1 cylinder (closest to blower wheel) is on compressionstroke, which follows closing of intake valve.(d) Set throttle lever on injection pump to wideopen or up position (compress stop solenoid plungerspring or remove stop solenoid assembly). ConnectNumber 1 cylinder fuel line to Number 1 pump outletso that fuel line projects from the engine, hangingdown. Position receptacle for fuel under the line. Con-nect lines from fuel supply to transfer pumps, trans -fer pumps to filter, and filter to injection pump,operate fuel transfer pumps to obtain fuel pressureat injection pump. This can be done on the unit byturning master switch to PRIME & RUN, or just byapplying 24 volts dc across the transfer pump. Ro-tate blower wheel about one inch counterclockwise sothat P.C. mark is below timing pointer hole.(e) Rotate blower wheel clockwise until fuelflows from Number 1 cylinder fuel line. Continuerotating slowly clockwise until fuel stops flowing. Thepoint at which fuel stops flowing from Number 1 cyl-inder fuel delivery line is the injection pump portclosing point. Stop rotation of engine at exactly theport closing point (l-2 drops in 5-10 seconds).(f) Check timing pointer in the timing port onthe side of the generator adapter (figure 7-44). If7-40Figure 7-44. Timing Port and Port Closing Marktiming pointer coincides with the P.C. mark stampedon flywheel, the injection pump button thickness iscorrect. If the P.C. mark on flywheel is below thepointer, injection pump is closing early, and will re-quire a thinner button. If the P.C. mark on flywheelis above the pointer, injection pump is closing lateand will require a thicker button. Each mark on fly-wheel indicates a difference of 0.006 inch buttonthickness or 2 steps in button code number. (Example:The P.C. mark on flywheel is above pointer. Thepointer indicates 1-1/ 2 marks difference. A button0.009 inch thicker or 3 steps difference in buttonnumber code is indicated. Since a Number 12 or Mbutton is installed, a letter R button is needed. )(g) Remove injection pump and insert propertiming button, taking the same precautions not to liftthe assembly containing face gear, when removingtiming button.(h) Repeat injection pump installation.(i) Check injection port closing point by re-peating steps three through six. The timing pointershould indicate the P.C. mark on flywheel. In no caseshould pointer be more than 1/2 mark away from theP.C. mark.(j) Install delivery valve components. Be surell parts are clean, and assembled carefully and
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