TM S-6115-584-12NAVFAC P-6-622-12TO-35C2-3-456-1support bracket (12) down and away from starter. OnStyle II Starter, support bracket is not fastened to thestarter, loosen screw (10), Iockwasher (11) and swingsupport bracket down and away.NOTESupport bracket and associated hard-ware must remain with engine at alltimes! It provides support for Style IStarters that may be used to replaceStyle II Starters during Operator andOrganizational maintenance. Thesupport bracket and associated hard-ware is supplied on all enginesmanufactured with either the Style I orStyle II Starters.Support starter (15) and remove screws (13), lockwashers (14) attaching starter to flywheel housing(17). Slide starter out of housing.c. Cleaning and Inspection of Starter BrushesSolenoid and Drive.(1) Cleaning Starter. Refer to paragraph3-16a.(2) Inspecting Solenoid Switch.(a) Style I Starter. Refer to figure 4-22.Inspect solenoid switch (1) for cracks, dents, or otherphysical damage. Check to see that the electrical ter-minals are clean and free of corrosion. Check that therubber boot (2) on plunger (3), cotter pin (4), clevis pin(5), and yoke (6) are in good condition. Check thatplunger (3) and yoke (6) operate freely. Check that so-lenoid switch (1) is securely fastened to the startermotor (8), with screws (14).(b) Style II Starter. Refer to figure 4-22A.Inspect solenoid switch (3) for cracks, dents, or otherphysical damage. Check to see that the electrical ter-minals are clean and free of corrosion. Check thatsolenoid switch (3) is securely fastened to the startermotor (4), with screws (1).(3) Inspecting Drive Assembly. Refer to fig-ure 4-22 for Style I Starter and figure 4-22A for Style IIStarter. Inspect drive gear for cracks or chipped teeth.Check that gear and spring of drive moves freely, andreturns to rear position when released.(4) Inspecting Brushes.(a) Style I Starter. Refer to figure 4-21.Remove two through bolts (1) and lift end plate (2)away from frame. Lift brush tension springs (3) and lifteach brush (4) from holder for inspection. Check brushface for deep surface pits, cracks, or excessive chip-ping. Measure brush length. See figure 4-21. Whenbrush is worn to length less than 1/4 inch, notify higherlevel maintenance for replacement of brushes (4).Clean area around brushes and commutator and drywith low pressure compressed air. Lift brush springs(3) and insert brushes (4) in brush holder. Repositionend plate (2) on frame and insert and tighten throughbolts (1) securely.d. Bench Test.(1) Starter Assembly. Refer to paragraph4-26a.(2) Field Coil. Connect continuity tester asshown In figure 4-19, Test c. An open circuit indicatesa defective field coil.Test for continuity between field coil lead and fieldframe as shown in figure 4-19, Test d. Continuity indi-cates that the field coil is shorted to the field frame.(3) Field Coil. Style II Starter.(a) Connect tester for continuity betweenthe field coil brushes as shown in figure 4-20, Test C.An open circuit indicates a defective field coil.(b) Connect tester for continuity betweenafield brush and stator frame as shown in figure 4-20,Test D. Continuity indicates that the field coil is shortedto the frame.e. Repair. Style I Starter.(1) Remove Solenoid. If solenoid is defective,remove as follows: Refer to figure 4–22. Remove nutand Iockwasher holding lead (12) on small solenoidswitch terminal. Remove nut and Iockwasher fromnegative terminal (9) freeing lead (12). Remove nutand Iockwasher from solenoid field terminal (11). Re-move cotter pin (4) and clevis pin (5) from plunger (3)and yoke (6). Remove screws (14) and lift solenoidswitch (1) from frame (8). Retain hardware from termi-nals for solenoid installation.4-28Change 10
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