block is very important.The allowable standout is0.002 to 0.005 inch. Measure cylinder sleeve stand-out as follows:(a) Using a depth micrometer, measuredepth of cylinder sleeve counterbore in the cylinderblock (measure at two more locations). The depthshould be 0. 315 to 0. 3165 inch.(b) Using a micrometer, measure width ofcylinder sleeve flange (measure at three or morelocations).The width should be 0.3185 to 0. 320 inch.(c) Subtract counterbore depth from widthof cylinder sleeve flange.The result is the cylindersleeve standout. If the standout is not within 0. 002 to0.005 inch, install a cylinder sleeve shim of the prop-er thickness in the sleeve counterbore to bring thestandout within the allowable limits.Cylinder sleeveshims are available in 0.005-, 0. 010-, 0. 010-,0.015- and 0. 020-inch thickness.If shimming willnot correct the cylinder sleeve standout, reworkingof the counterbore will be necessary.(6) To double check the cylinder sleeve standout,insert sleeve with shims into the cylinder block. Tohold flange of sleeve firmly against the counterboreseat in the cylinder block, make up a bar similar tothe one illustrated in figure 14-44. Place bar acrosstop of sleeve and secure in position with 9/16-12 cap-screws and flat washers.Tighten capscrews evenly to60 foot-pounds torque.Using a depth micrometer,measure the distance between the top of the block andtop of the sleeve flange at three or more locations.Make certain the standout measurements are madefrom the top of the cylinder block to the top of thesleeve flange and not on the firewall.(7) Remove sleeve.ME 6115-545-34/14-44Figure 14-44.Cylinder Sleeve Hold-Down Barc. Camshaft Bearings. Camshaft bearings mustbe replaced by new bearings whenever removed. Cam-shaft bearings should always be replaced when rebuild-ing engine.a. Cylinder Sleeve Installation.(1) Two packing rings are used on each cylin-der sleeve:one black on water side, one red on oilside.CAUTIONRubber packing rings are easily damaged.Use extreme care in handling and install-ing them in order not to cut or shear them.Rings swell and expand after short contactwith petroleum products and certain typesof permanent anti-freeze.This causesthem to drop out of their cylinder sleevegrooves and their installation in the cylin-der block becomes impossible. Do notpre-soak or apply lubricant to a ring.(2) Thoroughly clean the packing ring groovesin the cylinder sleeve.Stand sleeve on a clean workbench with packing ring end up. Install black onbottom groove; install red on top groove. The ringsmust be installed dry without lubrication of any kind.CAUTIONNew cylinder sleeve packing rings must beused at each installation of a new or usedsleeve.Make certain rings are not twisted.(3) Brush a light coat of vegetable or mineraloil in lower sleeve bore in cylinder block. Be ex-tremely careful so packing rings are not cut on sharpedges of bore in block when installing.CAUTIONDo not use any other lubricant except vege-table or mineral oil; doing so preventsproper installation and operation.(4) Install cylinder sleeve as follows:(a) Insert cylinder sleeve installer tool incylinder block.Brush bore of tool with a light coatof vegetable or mineral oil.(b) Position cylinder sleeve with packingrings.(c) Carefully force the cylinder sleeve intothe sleeve lower bore of the cylinder block.b. Crankshaft Installation.(1) Install the upper halves ofshells in position with tang of bearingbearing seats of the cylinder block.main bearingshell in slot in14-87. Crankshaft, Cylinder Sleeves, and CamshaftBearings Installation.14-94 Change 3
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