w. Open valves for coolant in and out of theheater element if winterization kit is installedx. Install electric starter, tool box and fuelburning heater if used.y. Install main fuel lines, then fillleaks.Fill the oil pan to the properspecified engine crankcase lubricant.and check for oil leaks.Section XIII. FLYWHEEL AND HOUSINGand check forlevel with theRun engine14-68, General.The flywheel is mounted on the rear of the cylinderblock. Its purpose is to insure a smooth flow oftorque at the engine drive output. The rotor of themain generator is attached with two disk type steelcouplings to the flywheel.14-69. Removal, Inspection and Repair.a.Symptoms and Isolation of Malfunction. Amalfunction associated with the flywheel is usuallyindicated by excessive vibration and noise.b.Removal.(1) Remove engine from unit (para 2-13).Support engine on blocks or suitable stand.(2) Remove electric starter. Refer to @-erator and Organizational Maintenance Manual.(3) Remove six hexsocket capscrews attach-ing flywheel to crankshaft flange. See figure 14-33.(4) Install two long capscrews in oppositeholes of the flywheel face to serve as handles. Pullon capscrew handles while supporting flywheel weightand remove flywheel.NOTEIf flywheel cannot be removed with adirect pull on the handles, it maybenecessary to tap flywheel with a suit-able brass bar through the electricstarter mounting opening. Turn fly-wheel and tap exposed part at inter-vals until flywheel can be remove &(5) Remove ring gear from flywheel bygrinding a notch through the ring gear at the rod ofone of the teeth. Expand the ring and drive it fromits position.CAUTIONDo not attempt to remove ring gearwithout first expanding it.(6) The wear sleeve is held in position onthe flywheel by a press fit. It is removed with a prybar or three-jawed external puller. Wear sleeveshould be removed with an even motion.(8) Remove eight capscrews securingflywheel housing to the cylinder block. Tap thehousing with a soft-headed hammer to break it loosefrom the housing dowels. Remove the housing.c.Inspection.(1) Thoroughly clean flywheel housingwith cleaning solvent, Federal Specification P-D-680. Remove preformed packing from housing.(See fig. 14-33)(2) Inspect housing for cracks and otherdamage.(3) Inspect ring gear for nicks, cracks,or excessive wear.(4) Inspect flywheel for nicks, burrs ordents. All burrs, nicks and dents must be removedfrom the flywheel surface that fits against thecrankshaft flange.14-70. Reassembly and Installation.a.Place flywheel housing on a bench with thepreformed packing side up. Drive out the packingfrom the housing with an oil seal remover.b. Clean oil seal bore in the flywheel housing.—c. The outer diameter of the seal comes witha layer of red-colored sealant which eliminates theuse of a sealing compound on the outer diameter ofthe seal prior to pressing it into the flywheelhousing.d.Position seal squarely with bore in housingand, using a seal installer, carefully drive seal intoflywheel housing until it is seated against the sealstop in the bore.NOTEThe seal must be installed with openside of seal directed toward thecylinder blocke.Make certain the crankshaft flange on whichthe seal rides is free from nicks or burrs. Polishwith crocus cloth if necessary.f .Lubricate flange and sealingengine oil Do not use grease, soap,lip with cleanwhite lead, etc.(7) Remove capscrews securing oil pan toflywheel housing.14-70Change 6
Integrated Publishing, Inc. - A (SDVOSB) Service Disabled Veteran Owned Small Business