making any correction, check and record centralityof all four rollers. c) If roller centrality is beyondspecified tolerance, rollers anti/or shoes can beinterchanged.Recheck centrality after each change.Be sure to recheck roller-to-roller dimension as instep k above.m. Place the cam ring atop the hydraulic headwith the directional arrow pointing clockwise. Re-member that pump rotation is always expressed asviewed from the drive end.The pump will not de-liver fuel with incorrect assembly of the cam ring.n. Place the governor weight retainer (123) inposition over the drive on the distributor rotor.Make sure the assembly marks on the weight retain-er and the distributor rotor line up with each other.AssembIe the snap ring to its groove with the snapring pliers.o. WhiIe holding this assembly carefully togetherso file rotor will not fall out, invert the entire unitso that the governor weight retainer engages the baron the holding fixture.p. Install delivery valve (141) making sure that itoperates freely in its bore. Install delivery valvespring (140) and a new delivery valve stop (139). Thestop screw (138) internal hex has one end which isslightly relieved to clear the deIivery valve stop. Besure it faces down. Start the stop screw using thehex head end of the delivery valve extractor and finishtightening with a torque wrench to 85-90 inch-pounds.q. Insert the two rotor retainers (120) by liftingthe head up slightly so that the inside face of the headis flush with the rotor end. Position the retainersand install the retaining ring (119).r. Insert the transfer pump liner (72) so that thelarge slot is in line with the head-locating screw hole,and the letter “C”, which signifies pump rotation,faces up.This wiIl correctly position the liner locat-ing slot to accept the locating pin in the end plate.s. Carefully p lace the transfer pump blades (67-70)–in their slots in the transfer pump rotor. Withone finger, rotate the liner several times to test forbind. Return the liner to correct position.t. Insert the transfer pump seal (71) and mountthe–end plate (59) so that the inlet fitting is in linewith the metering valve bore, The locating pin willnow line up with the locating slot in the liner. Ifthese are 180 out of alignment, check the end platefor correct location of the pin as to pump rotation(C is on the outside of the end plate). Fasten looselywith four screws (60) and washers (61, 62); do nottighten screws.u. Slip the head and rotor assembly (145), driveend–up, into open end of holding fixture. Place theslx governor weights (116) in their sockets with theslots facing the bore of the assembly. Place the gov-ernor sleeve thrust washer (118) against the governorthrust sleeve (117) so that the chamfered edge facesthe sleeve. Insert the forefinger into the bore of thesleeve and washer, holding them together, and in-sert them into the slots of the governor weights bytilting the weights slightly back. The tab on thethrust sleeve flange should face upward. Sightacross the tops of the assembled weights to ascer-tain correct positioning. One weight higher thanothers indicates incorrect assembly of the thrustwasher.v. Place the governor arm (86) in position withthe–fork for the governor linkage hook facing the endplate. Insert the pivot shaft (85) (knife edge facingend plate) and assemble the two seals (83, 84) and capnuts (81, 82).Tighten the cap nuts simultaneously toa torque of 35 to 40 inch-pounds.w. The hydrauIic head arid rotor assembly (145),including the transfer pump, cam ring (122), governorweight retainer (123), weights (116), governor thrustsleeve (117), and washer (118), should now be assem-bled into the housing.x. Cover shaft knurls with tape and instaII a newseal (143) on the hydraulic head. Rotate the camring so that the threaded hole is in line with themetering valve bore.This will insure proper posi-tion of the cam.Apply a light film of clean greasearound the inside edge of the housing to aid inassembly.y. Grasp the hydraulic head firmly in both handsand insert it into the housing bore with a slight ro-tary motion. Do not force.z. If the assembly should cock during insertion,withdraw and start over.This is particularly impor-tant, as cocking can cause particles of metal to beshaved off the housing and left in the pump, causingserious damage in operation.aa. When inserting, make sure the assembly iswrong into position past the hydraulic head seal (143).Failure to do this might cause damage to the seal,resulting in leakage.When the head and rotor arefinally assembled in their approximate location, ro-tate them until the head locking screw holes line upwith their corresponding holes in the housing. In-sert the head lotting screws (146, 147) finger tight.ab. Invert the pump and holding fixture in the viseso the bottom faces upward.ac. Insert and tighten the head locating screw (103).—ad. InstalI seals on piston plugs (96, 111).—ae. Install piston ring seal (106) and piston ring.—af. Assemble advance adjusting screw (112)(trimmer), advance spring (108) and spring washer(109).ag. Place trimming screw (112) and spring as-sembly (108) in piston cavity (power side) and securewith retaining ring (110).14-49
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