(11 ) Drive shaft. Inspect the shaft for unduewear or cracking. Check the shaft diameter wherethe governor thrust sleeve (117) slides for scoring.The drive shaft seal grooves must be absolutelysmooth for the seals to function properly. Checkfor alignment of timing roll pin on splined driveshafts.(12) End plate.Check the regulating piston (55)for freedom of movement in the sleeve (49). Checkall threads for damage.The inlet screen (51 ) mustbe inspected for damage. All dirt or rust must beremoved from the screen. Do not attempt to re-move liner-locating pin unless obviously damaged.(13)Governorarmdamper. Check the governorarm damper assembly for free movement of the pis-ton (87) within the barrel (88 ). Inspect for chippingof the piston and for scratches on the piston orbarrel inside diameter.The bleed orifice in thebarrel should permit free fuel flow when the pistonis inserted.Replace individual components as nec-essary.b. Repair.—(1) Replace transfer pump blades (67-70) if de-fective. Always replace both blades if one is defec-tive.(2) Replace all parts worn beyond allowablelimits or found to be defective during inspection.(3) During rebuild of pump, replace all springs,plungers, pistons, metering valve, vent wire, andcam roller and shoes, only if damaged.14-45. Fuel Injection Pump Reassembly and Adjust-ment. Reassemble the fuel pump in the reverseorder of the numerical sequence in figure 14-21 pay-ing particular attention to the following.a. All parts must be thoroughly flushed in cleanoil aS they are being reassembled. Cleanliness ismost important.All seals and gaskets must be re-placed, whether visibly damaged or not.CAUTIONInstall piston seal dry - do not usegrease on the seal.b. Insert regulating piston seal (56) into the lowerend of the regulating sleeve assembly (57), far enoughto expose retaining ring groove. Install retainingring (53).c. Rinse in clean oil and install regulating piston(55) and spring (54) into the sleeve, making surethat the piston slides to the bottom of the sleeve borewithout binding.CAUTIONCheck for tightness of the orifice plateand replace adjusting plug if plateis found loose.d. Install end plate adjusting plug (48), turning inuntil all threads are just below port “A”.e. Insert regulating sleeve assembly (57) into itsbore in the end plate (59).f. Fit the transfer pump thrust disk (63) to theend-plate (59). The thrust disk may be reversed ifone side appears worn or scratched.A smallamount of grease will hold the disk in position duringassembly.g. Flush distributor rotor (142) in clean oil andassemble to the bore of the head with a slight rotarymotion. Do not use force. Binding or stickinessindicates dirt.Remove rotor and rinse once more.h. Flush the hydraulic head (144) and distributorrotor (142) thoroughly in clean oil and assemble,while immersed in oil, with a slight rotary motion.Under no circumstances should any force be used.Do not handle the rotor shank with the fingers.i. Place the hydraulic head and rotor assembly(143 in the holding fixture. Insert the plungers(133, 134) and the leaf springs (127, 128). Insertthe rollers and shoes and check for freedom ofmovement.j . Install the centrality gauge, placing the in-dicator pin in the metering valve bore and securingwith a head locking screw. Use a connector screwwasher under the head of the screw.Loosen thedial indicator retaining screw and slide the indicatorto its outer limit. Install head fitting hand tight andconnect to a supply of clean, filtered, compressedair. Regulate the air pressure to 40-100 psi.k. The correct roller-to-roller dimension is1.977 ± .0005”.Set both sets of rollers (129, 130)as required adjusting each leaf spring (127, 128) alter-nately. Since each roller shoe (131, 132) for a given cyl-inder is controlled by a separate leaf spring, it may benecessary to invert or interchange leaf springs to ob-tain correct dimensions on both sets of rollers. Rollersettings of both cylinders must be within .003” of eachother.1. Check centrality of the rollers (to assure thateach one starts its pumping stroke at the same time)as follows a) Rotate distributor rotor until oneroller is aligned with dial indicator plunger. Slideindicator inward until plunger depresses at least.010”. Lock indicator retaining screw. “Zero” in-dicator on high point of roller by rotating knurleddial. b) Rotate distributor rotor (either direction)until the next roller depresses dial indicator plunger.Allowable centrality is + .002” (total .004 “). Before—14-48
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