TM 5-6115-545-12TO-35C2-3-444-1NAVFAC P-8-626-12TM-00038G-123.78 Replacement of Suppression Components, (Cont)d.Main AC Contactor Three RFI suppressioncapacitors C3, C4 and C5 are connected between terminalsA2, B2, and C2 respectively, of the main ac contractor CB2and ground. Replace suppression capacitors as shown in Aof figure 3–11.e. Day Tank Solenoid Valve. Diode suppressorsCR27 are provided at the connector of the day tank solenoidvalve. Replace diode suppressors as shown in B of figure3-11.3-79. Testingof Radio Interference SuppressionComponents.Test the capacitors for leaks and shorts using a multimeter orother capacitor tester. Replace defective capacitors. If testequipment is not available and interference is indicated,isolate the cause of interference by the trial and error methodof re- placing each component in turn until the cause ofinterference is located and eliminated.Figure 3-10. Lockwire of Fuel Injector Pumpfor Class 2 OperationSection VIII. ORGANIZATIONAL MAINTENANCE3-80. Generalmaintain the engine generator set at the organizational level.Instructions are provided in sections IX through XLIV forWhere essential, sections are arranged in the most logicalthe information and guidance of responsible personnel toorder of disassembly of equipment.Section IX. BATTERIES, AND RELATED PARTS3-81. General.This section contains information on the batteries,battery tray and slave receptacles of the engine generator set.Two 12-volt 100 ampere, lead acid type batteries aremounted side by side on a battery tray. The batteries areelectrically connected in series to supply 24 Vdc for startingthe engine generator set. There is a slave receptacleelectrically connected in parallel with the batteries. Thereceptacle facilitates external connection with the batteries,in order to supply or receive an auxiliary source of electricalpower. A source of 24 Vdc electrical power is thereforeavailable for other development. Normally, the enginegenerator set should be operating so as not to run down thebatteries when supplying this source of dc power.3-82. Batteries.a.Replacement. To replace one or both batteries, seefigure 3-4 and proceed as follows:(1) Remove screw (lA), nut (lB) and clamp (lC).Disconnect battery negative cable (1) positive cable (2) andjumper cable (3) from storage batteries (4)(2) Remove two nuts (5) and lockwashers (6),which secure battery retainer (7) to studs (8), and removestorage batteries (4).(3) Install new storage battery in reverse order ofremoval.b.Battery Testing.NOTEFailure to perform this task prior toadding distilled water will result in anerroneous reading.Battery hydrometer readings should be tested on allcells monthly. Always test a battery for a degree of chargebefore adding water. The specific gravity between the cellsshould be within .05. A dangerously low point of chargeindicated by a hydrometer reading of 1.150 or less willpermit the battery to freeze at a temperature of 5° F. Aspecific gravity of 1.250 will permit the battery to withstandtemperatures as low as -65°F without freezing. Anacceptable hydrometer reading of 1.210-1.220 at 80°F willbe obtained from a fully charged battery (2.0-2.2 volts dcper cell).Battery reading of less than 1.200 or cell variance of .05or greater will be replaced if attempts to restore the batteryfail. Compare specific gravity readings with previousreadings for cell deterioration.NOTEThe 6TN and 6TL batteries can be mixed or matched.However, maintenance–free batteries cannot be mixed ormatched with military batteries. The 6TN and or the 6TLbatteries will perform properly in hot weather as long aselectrolyte levels are carefully monitored. If the electrolyteexpands and causes the level to rise, some fluid must beremoved. If the level becomes too low due to evaporation,distilled water may be used to obtain the proper level. Agood grade of drinking water (excluding mineral waters)may be used if distilled water is not available.Electrolyte (NSNs 6810-00-249-9354 and6810-00-843-1640) have a specific gravity of 1.280 andshould be used in these batteries. Do NOT adjust theelectrolyte in wet batteries to a lower specific gravity.Change 173-29
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