2-16. GENERATOR G1 REMOVAL AND INSTALLATION

Figure 2-11. Generator G1, Checking Exciter Air Gap

Figure 2-12. Removal of Cabinet B Rear Cover

TM-9-6115-604-34 Generator Set Diesel Engine Driven Tactical Skid Mtd 5 Kw. 1 Phase-2 Wire 1 Phase -3 Wire 3 Phase -4 Wire 120. 120/240 and 120/208 Volts Manual
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TM 9-6115-604-34 NAVFAC P-8-633-34 (50) Reconnect the EMERGENCY SHUTDOWN cable to the engine emergency manual shut off valve and secure-the cable to the engine in accordance with paragraph 4-51 of the Operator and Organizational Maintenance Manual. (51) Reconnect the fuel lines to the fuel filters, fuel return port on the cylinder block, and damps holding the lines to the engine in accordance with paragraphs 4-47 and 4-48 of the Operator and Organizational Maintenance Manual. (52) Reconnect the ether installation to the engine in accordance with paragraph 4-50 of the Operator and Organizational Maintenance Manual. (53) Reconnect the coolant preheater hoses to the water pump and cylinder head (coolant transfer tubes) in accordance with paragraph 4-61 of the Operator and Organizational Maintenance Manual. (54) Reconnect the radiator hoses to the water pump, thermostat housings, and aftercooler in accordance with paragraphs 4-54, 4-55, and 4-57 of the Operator and Organizational Maintenance Manual. (55) Reconnect the hoses to the crankcase breathers. (56) Reconnect the oil drain valve and hose to the oil pan in accordance with paragraph 4-67 of the Operator and Organizational Maintenance Manual. (57) Reconnect the oil prelube hoses and bypass filter hose to the engine block, and oil pan in accordance with paragraphs 4-65 and 4-71 of the Operator and Organizational Maintenance Manual. (58) Fill the cooling and lubrication systems in accordance with paragraphs 3-3 and 3-12 of the Operator and Organizational Maintenance Manual. (59) Install the batteries in accordance with paragraph 3-9 of the Operator and Organizational Maintenance Manual. (60) Reconnect cable from UTILITY POWER receptacle and remove safety tag. (61) Set maintenance lockout switch to OPERATE and remove safety tag. (62) Install load cables and remove and discard tags. 2-16. GENERATOR G1 REMOVAL AND INSTALLATION a. Remove. The generator is removed by lifting it through the top of the generator set. An overhead crane or hoist rated for 6.000 pounds (2,722 kg) should be used. Minimum height clearance needed for lifting the generator free of the generator set is 150 inches (3810 mm). (1) Disconnect load cables from output terminals, place on safety stands and tag output terminal to ensure generator set is not connected to load bus during generator removal. (2) Set maintenance lockout switch to MAINTENANCE and safety tag. (3) Disconnect cable from UTILITY POWER receptacle and safety tag UTILITY POWER receptacle to ensure cable is not connected during generator removal. (4) Remove batteries in accordance with paragraph 3-9 of the Operator and Organizational Maintenance Manual. (5) Remove the conduit box cover assembly from the conduit box assembly. See Figure 2-7. Remove hexagon head capscrews (5, Figure 2-8) and lockwashers (6) securing generator cable exit endosure (4) to generator cabinet. (6) Remove the cover from the rear of cabinet B. See Figure 2-12 and paragraph 4-18 of the Operator and Organizational Maintenance Manual. (7) Disconnect the generator power leads (1, Figure 2-13) from the terminal posts (2) on the back of the load circuit breaker CB101 receptacles. (8) Disconnect the generator ground leads (3) from the insulated standoff (4). NOTE Before moving the generator power leads, generator ground leads, or wiring harness, the tiewraps which fasten them to other wiring must be removed. 2-38

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