ARMY TM 9-6115-464-12AIR FORCE TO 35C2-3-445-1NAVY NAVFAC P-8-624-124-73 CURRENT TRANSFORMER ASSEMBLIES. Inspect current transformer assemblies (Figure 1-4) forcracks, breaks, corrosion, insecure mounting, loose electrical connections, and evidence of shorting or other damage.4-74 LOADTERMINALBOARDASSEMBLYa.Visually inspect load terminal bard assembly (Figure 1 -5) for cracks, breaks, corrosion, burns, insecuremounting, loose electrical connections and other damage.b.Replace lost or broken terminal dip (Retainer, Safety Clip). The terminal clip is a component of both theload terminal and the ground terminal. If the terminal dip is lost or broken, fabricate as follows.(1)(2)(3)(4)(5)(6)Requisition bulk wire NSN 9505-00-804-3814 (0.042 inch diameter) for the ground terminal (groundstud). Requisition bulk wire NSN 9505-01-049-0144 (0.050 inch diameter) for the load terminal.Cut off about 3 inches of the wire; short enough to keep the clips from touching another terminal orthe generator frame in the open or closed position.Slip the wire through the hole in the terminal.Hold the terminal as shown (Detail A, Figure 4-47) and bend both ends of the wire straight up keep-ing the wire in as straight a line as you can with the terminal body.Bend the wire into back-to-back 90° angles (Detail B, Figure 4-47) so that the legs of both anglesare about one-half inch long.Bend the ends of each 90° angle down around into a U-shape (Detail C, Figure 4-47) so that if doneproperly, the clip will hold the nut when it is unscrewed to install the cable (Detail D, Figure 4-47).DETAIL ADETAIL CFigure 4-47. Terminal ClipDETAIL BDETAIL DReplacement4-111
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