TM5-6115-593-34NAVFAC P-8-631-34TO-35C2-3-463-2cover (41) and new gasket (30) to waterpump body (15). Check clearancebetween impeller vanes and cover; itshould be 0.020 to 0.040 inch (0.051 to1.01 mm).b.WaterPumpWithIdlerAssembly.(1) Disassembly. Prior to disassembly, removethe water pump and idler assembly inaccordance with the Operator/Crew andOrganizational manual. Refer to figure 13-30.(a) Remove screws (3) and washers (4) andseparate cover (21) from the body (52).Remove and discard gasket (17).(b) With a suitable puller, remove impeller(11) and pulley (6). Remove front waterpump oil seal (7).(c) Support water pump body (52) onimpeller end. Press the water pumpshaft (16) and bearing assembly (8)from the body by applying pressure tothe pulley end of the shaft.(d) Remove bushing (14), gasket (15) andwater pump seal (13) from the shaft(16).(e) Remove the inner race (cone andbearing) of the roller bearing assembly(8) with a suitable puller.(f)Remove the two bearing races of theroller bearing assembly (8) from thewater pump body (52) with a suitablepuller.CAUTIONExercisecarewhenremovingtheretainingring.Donotdamagepumpbody.(g) Remove large retaining ring of bearingassembly (8) from the water pumpbody.(h) Remove screw (22) and washer (23)and take off idler pulley cover (24) andgasket (25).(i)Remove locknut (26).(j)Remove idler pulley (29) and bearingassembly (28) from idler shaft (31).(k) Remove rear oil seal (30) from the idlerpulley (29).(l)Remove inner bearing races (cones)from the pulley.(m) With a suitable puller or punch, removethe bearing races (cups) from thepulley.CAUTIONExercisecarewhenremovingtheretainingring.Donotdamageidlerpulley.(n) Remove the bearing retaining ringinside the idler pulley.(o) Remove the retaining ring (37) andwasher (38) from the pivot shaft (35).(p) Remove the pivot arm bushing (40) andO-rings (36) from the shaft.(2) Repair. Proceed as follows:(a) Inspect pump body and idler bearingsfor rough or worn races, or damagedshield. Replace if necessary.(b) Inspect impeller and cover for cracks orcorrosion. Replace if necessary.(c) Measure internal clearances and pressfits in accordance with tabulated13-59
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