TM5-6115-593-34NAVFAC P-8-631-34TO-35C2-3-463-2LEGEND FOR FIGURE 13-271.Screw14.Nut26.Nut39.Plate2.Lockwasher15.Clamp27.Clamp40.O-ring3.Washer16.Tube28.Clamp41.Insert4.Support17.Hose29.Exhaust elbow42.Bearing5.Hose18.Elbow30.Case43.Wheel6.Adapter19.Elbow, R.B.31.Screw44.Ring7.Adapter20.Elbow, L.B.32.Lockwasher45.Shield8.Clamp(not shown)33.Housing46.Packing9.Hose21.Nut34.O-ring47'. Housing10.Clamp.22.Gasket35.Nut48.Screw11.Hose23.Stud36.Impeller49.Nameplate12.Clamp24.Screw37.Seal13.Elbow25.. 'Washer38.Sleeveb. Remove screws (24), washers (25), nuts (26),and clamps (27).c.Remove case (30), screws (31), lockwashers(32), nut (35), impeller (36), seal (37), sleeve(38),. O-ring (40), insert (41), bearing (42),housing (47), packing (46), shield (45), ring (44)and wheel (43).d.Inspect diffuser plate (39) for cracks, burrs, anddistortion. Discard and replace if damaged.e.Inspect wheel (43) for cracked or broken vanes.Discard and replace if damaged.f. Inspect impeller (36) for damage. Discard andreplace if damaged.g.Check all bearings for wear, chips, and cracks.Discard and replace if damaged.h.If slight scratches or nicks are present in thecompressor casing, they may be smoothed outwith a very fine polishing cloth. Discard andreplace casing if it is cracked or distorted.i.Reassemble the turbocharger, as follows(replace any worn or damaged parts):(1) Install wheel (43), new ring (44), shield (45),new packing (46), housing (47), bearing(42), insert (41), new O-ring (40), sleeve(38), seal (37), impeller (36), nut (35),lockwashers (32), screws (31), and case(30).(2) Install clamps (27), washers (25), screws(24), and nuts (26).(3) Refer to the Operator/Crew andOrganizational Maintenance manual forreplacement instructions.13-16.TURBOCHARGER, CODE B. To repairturbocharger, refer to figure 13-28, and proceed asfollows:a.Refer to the Operator/Crew and OrganizationalMaintenance manual for removal instructions.b.Remove screws (14), washers (15), nuts (12),and seals (13). Remove clamp (16).c.Remove clamps (5) and (8), fittings (6) and (7),and remove hoses (9) and tubing (10) and (37).d.Remove hose (11).e.Disassemble turbocharger as shown in figure13-28.f.Inspect impeller (21) for damage. Discard andreplace if' damaged.g.Inspect wheel (28) for cracked or broken vanes.Discard, and replace if damaged.h.If slight scratches or nicks are present in thecompressor housings, (32), (36), or (19), theymay be smoothed out with a very fine polishingcloth. Discard any housing that is cracked ordistorted.i. Reassemble turbocharger as shown in figure 13-28, being sure to replace any worn or damagedparts.13-54
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