TM5-6115-593-34NAVFAC P-8-631-34TO-35C2-3-463-2LEGEND FOR FIGURE 13-281.Screw9.Hose16.Clamp24.Sleeve31.Pad2.Washer10.Tube17.Screw25.Insert32.Housing3.Washer11.Hose18.Dataplate26.Bearing33.Stude4.Nut12.Nut19.Housing27.Seal34.Nut5.Clip13.Seal20.Nut28.Wheel35.Gasket6.Elbow14.Screw21.Impeller29.Seal36.Housing7.Coupling15.Washer22.Ring30.Shield37.Tube8.Clamp23.PlateSection IV. WATER PUMP13-17.REPAIR. There are two types of water pumpsused on the engine assembly, All generator sets afterengine serial number 10605201 are equipped with thenew style pump incorporating an idler assembly. Thissection provides disassembly and repair instructions forboth types of water pumps.a.WaterPumpWithoutIdlerAssembly.(1) Disassembly. Prior to disassembly, removethe water pump from the engine assemblyin accordance with the Operator/Crew andOrganizational Maintenance manual. Referto figure 13-29.(a) Disassemble the water pump byremoving five screws (13), lockwashers(14), cover (41), and gasket (30).(b) Pull impeller (29) with puller and pullsheave hub (19) from pump drive shaft(25). Remove three screws (16) andwashers (17) to disassemble sheavehub assembly.(c) Remove snap ring (21) from pulley endof body (15) and press out shaft spacer(23) and bearings (22). Remove carbonface seal (26) and seat (28) from pumpbody (15); discard seal and seat.(d) Press shaft (25) from bearings (22) andspacer (23); only if damaged, removeretaining ring (24) from groove in shaft.(2) Repair. Proceed as follows:(a) Inspect bearings for rough or wornraces, or damaged shield. Replace ifnecessary.(b) Inspect impeller and cover for cracks orcorrosion that could interfere withcirculation. Replace if necessary.(c) Measure internal clearances and pressfits in accordance with tabulated data inChapter 1. Replace parts as necessary.(d) Inspect water pump mounting parts forcracks. Replace as necessary.(3) Reassembly. Reassemble the water pumpas follows:(a) Place bearing retaining ring (24) overlong end of water pump drive shaft (25);press into first ring groove with a pieceof tapered steel tubing.(b) Pack bearings (22) full of grease, MIL-G-3545.13-56
Integrated Publishing, Inc. - A (SDVOSB) Service Disabled Veteran Owned Small Business