TM5-6115-593-34NAVFAC P-8-631-34TO-35C2-3-463-2the housing. Make sure that the shift lever(24) properly engages the drive assembly.(5) Secure the nose housing (16) to the leverhousing with screws (9). Torque the screws to11-15 foot-pounds.(6) Install the end plate assembly (65) in thehousing. Make sure that the brushes (64) rideon the commutator. Manually check that thebrush springs (70) provide firm contact betweenthe brushes and the commutator.Figure 13-7. Circuit for Checking Pinion Clearance(Code A)Figure 13-8. Checking Pinion Clearance (Code A)(7) Install the commutator end frame (61) andpacking (60) on the housing (104) and securewith screws (54) and lockwashers (55).(8) Secure the solenoid switch (36), pilot relay (6)with bracket (8) on the housing with four screwsand lockwashers(1). Make sure that the plunger (44) engages theshift lever (24) properly.m. Adjustments. Adjust pinion clearance as follows:(1) Connect the starter motor as shown in figure 13-7.(2) Momentarily flash a jumper lead betweenterminals M and G. The drive will shift intocranking position and remain so until the batteryis disconnected.(3) Push the drive assembly (25) back towards thecommutator end to eliminate slack.(4) Measure the distance between the pinion andthe interior nose housing wall with a feelergauge. Distance shall be within the 21/64 to25/64 inch range (see figure 13-8).(5) Adjust clearance by removing plug (17) andturning shaft nut (19). Turn nut clockwise toincrease clearance and counterclockwise toreduce clearance. Replace plug afteradjustment.(6) Disconnect test set up.n.Installation.(1) Install three screws through housing (37, figure13-4) to secure starter to engine assembly.(2) Attach battery cable connections and connectwires to the pilot relay (6, figure 13-4).13-11
Integrated Publishing, Inc. - A (SDVOSB) Service Disabled Veteran Owned Small Business
