TM5-6115-593-34NAVFAC P-8-631-34TO-35C2-3-463-2(c)Reconnection Box. Disconnect and tag generatorwires, cables, and buss bars removed from thereconnection box assembly.(1)Remove reconnection box enclosure (28,figure 11-1), by removing screws, washers,and nuts that attach enclosure to externalpower box assembly and output box.(2)Remove screw (15, figure 11-3), nut (16),and lockwasher (17) and separate leadclamp (19) in order to remove generatorcables.(3)Disconnect and tag wires in lead box (14).(4)Remove screws (8), washers (9), screws(23), and washers (24). Separate outputbox (25) and wires and cables fromgenerator.(d)Air Cleaners. To remove generator usinghoist and sling assembly, air cleaners must beremoved from the support frame. Refer to figure11-4 and proceed as follows:(1) Remove hose clamps connecting airhoses to air cleaners.(2) Remove screws, washers, and nutssupporting the two mounting channelsonto the frame assembly.(3) Remove air clean assembly.(e) Remove either EXTERNAL CONTROLBOX per paragraph 2-15a or AC-DC BOXper paragraph 2-14a.(f) Generator MountingBolts. To remove the generator from the skid base,proceed as follows:(1) Remove covers (63 and 67, figure 11-3) byremoving screws (64), washers (66), andnut (65),(2) Remove sixteen screws and washerssecuring generator assembly (fig. 11-5) toengine flywheel housing.(3) Remove six screws, washers and lockingplate to engine flywheel.(4) Remove the four generator mounting boltssecuring generator frame to the skid baseassembly. Lift the generator by attachingan overhead hoist and slings to the eyeboltson the generator frame.WARNINGOVERHEAD OPERATIONS HAVE INHERENTHAZARDS THAT CANNOT BEMECHANICALLY SAFEGUARDED. HARDHATS AND SAFETY SHOES ARE REQUIRED .CAUTIONDetermine that the hoist is of sufficientstrength to adequately support the weight ofthegenerator.Hoistandhoistcablesshouldhavearatingofnotlessthan6000pounds(2,724kg).Alwaysmakecertainextremecareistakenwhenmovingthegeneratortopreventitsstrikingotherobjects or personnel. Never apply a liftingforcetostructuralpointsotherthanthoseprovidedforthatpurpose.(2)Installation. Install repaired, rebuilt, or overhauledgenerator to the engine and skid base assembly arefollows:11-11
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