TM5-6115-593-34NAVFAC P-8-631-34TO-35C2-3-463-2NOTELow insulation resistance may be caused bydirt or excessive moisture. Insulation failuremay be caused by wrong voltages, inducedvoltages caused by opening field circuits tooquickly, oil and grease, high temperatures orexcessive vibration.If the insulation fails to meet the teststandards, the generator may be driedout by heat from a warm air oven, heatlamps, or strip heaters. The temperatureshould not exceed 167°F (75°C).CAUTIONWhenovendrying,useaforcedaircirculationoven,notaradianttype.Radianttypeovenwouldoverheatsomegeneratorpartsbeforeremotepartsreachedasatisfactorytemperature.NOTEIf the generator must be dried out, then it isnecessary to revarnish the equipmentimmediately after drying to prevent damage tothe unit.(2)Generator and excitation system test.(a)Generator Stator. Disconnect allleads to voltage regulator and allother points to completely isolatethe winding before meggering.(b)Generator Rotor. Disconnect fieldleads from the rotating diodeassembly before meggering.(c)Exciter Stator. Disconnect bothfield leads from terminals 1 and 2of TB210.(d)Exciter Rotor. Check this only ifother windings have low insulationresistanceas the leads must be unsolderedfrom all diodes before meggering(e)Tag and disconnect the two leadsfrom the voltage regulator toterminals in the lead separationbox. Connect positive side of aDC ammeter to negative fieldterminal (F-) and the positiveoutput of an adjustable DC sourceto the positive field (F+) terminal.Connect negative output of DCsource to negative side of DCammeter. The exciter field is ratedat 5.6 amps and 50V DC. Theadjustment should be set tominimum voltage.(f)Select 60 Hz and start the engine.With the speed at 1800 rpm, turnon the adjustable DC powersupply. Adjust the DC voltage sothat the generator output voltage(no load) reads 208 or 416 voltsdepending on low or high voltageconnection. The exciter fieldshould draw approximately 1ampere to produce rated voltage atno load. The voltage across theexciter field under these conditionsis approximately 10.8V DC, ±15percent.(g)If the DC ammeter indicatesincorrect input exciter current toobtain rated voltage in step (f)above, the generator has failed. If,however, the output is as specified,the voltage regulator, control orPM generator has failed.(h)Test rotating rectifier diodes(paragraph 11-8b). If any11-8
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