TM 5-6115-585-34NAVFAC P-8-623-34TO-35C2-3-455-2TM-05684C/05685B-34d. Clean and Inspect. Clean blower wheel, statorand rotor with clean dry cloth. Inspect stator androtor for signs of friction wear. Check stator wiresfor breaks, looseness and good insulation.e. Test.(1) Rotor. The rotor is a permanent magnet as-sembly and should not deteriorate.(2) Stator. Using an ohmmeter, check the statorfor open circuitry. High pot test the stator to groundfor short circuits at 1070 volts.f. Install.(1) Stator. Attach stator (15) to engine usingscrews (12) and lockwashers (13). Replace wire clampto oil filter casting. Reconnect stator leads (14) atterminal block.(2) Rotor. Install rotor (11) into blower wheel (4)using screws (9) and lockwashers (10). Install blowerwheel per paragraph 7-7. Install blower housing perOperator and Organizational Maintenance Manual.Section III. ENGINE INTERNAL ASSEMBLIES7-8.1. ENGINE COMPRESSION TEST.The engine cylinder compression tests of thisparagraph may be used to determine the condition ofengine valves, pistons, piston rings, and cylinders.Normal cylinder pressure should be between 350 to 450psi, depending upon engine condition. Correctivemaintenance should be considered if cylinder pressureis below 325 psi or if there is a pressure difference of 15percent or more between cylidners. These pressureratings apply to a warm engine at cranking speed (ap-proximately 300 rpm).a. Compression Test.(1) Run the engine until normal operatingtemperature is reached.(2) Stop engine and remove all injector nozzleassemblies in accordance with paragraph 7-20a.(3) Disconnect end tag wires to governor fuel shutoff solenoid (K5).(4) Obtain or fabricate two compressing adaptermounting studs (see table 2-2).(5) Install two compression adapter mountingstuds (3, figure 7-8.1) into cylinder head (13) in place ofscrews (1, figure 7-45).(6) Assemble gasket (7, figure 7-8.1), adapter (8),gasket (9), heat shield (10) and gasket (11) on compres-sion adapter (6) (see table 2-l).(7) Install compression adapter and assembledparts into cylinder head opening (12) of cylinder head(13).(8) Install retainer flange (5) over compressionadapter studs (3), secure compression adapter (6) tocylinder head (13) with two MS51967-2 nuts (2) (frombench stock) and washers (4).(9) Connect compression tester gage (1) (see table2-1) to compression adapter (6).(10) Crank the engine. Read and record cylinderpressure as indicated by the compression tester gage.(11) Remove nuts (2) from studs (3). Disassembleand remove items 4 through 11 from cylinder head (13).Diesel engines have very close clearances.Too much oil squirted into the cylinder maycause a hydrostatic lock and damage thepiston when the engine is cranked with com-pression adapter and tester gage installed.(12) Squirt a small amount of oil (approximately 30drops) into the cylinder through the cylinder injectoropening (12).(13) Assemble and reinstall items removed in step(11) above.(14) Crank the engine. Read and record cylinderpressure. If the cylinder pressure has increased con-siderably from the pressure recorded in step (10)above, the rings and cylinder bore should be checkedfor correct tolerances and wear limits.(15) If the cylinder pressure has increased onlyslightly, the mating surfaces of the valves should bechecked for abnormal conditions.(16) Repeat steps 5 through 15 for each cylinder.(17) Install injector assemblies in accordance withparagraph 7-20i.(18) Reconnect wires to governor fuel shut offsolenoid (K5).Change 3 7 - 9
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