Table 2-2. Generator Set Troubleshooting (Cont)MalfunctionProbable causeCorrective actione.Fuel levele.Terminals 4 and 16 of A5.relay K8.NOTEStart the generator set and open the protectionbypass switch S7.Remove the jumpers installed inc, d, and e above. If the set stops when one of thejumpers is removed, that component is defective andmust be replaced.If the set shuts down when thejumper in step d is removed test OP and WT andreplace the defective component.32.ParallelingDC relay controlWith set stopped, check resistancelights, DS4circuit assemblybetween A5 terminals 7 and 8 forand/or DS5,(A5) defective.DS5, and terminals 19 and 20 forwill not lightDS4. Resistance should be 7500with S6 inOhms ±5.0 percent. If no continuity,parallelreplace dc relay board (A5) (para 8-6positionand 8-7).33.Improper governorCurrent transformerMeasure resistance of R23, R24,operation (i. e.,resistor board (A7)and R25 on A7 (located in pre-load sensing)defective.cise relay box on Class 1, Mode1 sets - in set special box onother sets). Replace any resistorthat does not read 7.5 ohms ±0.5percent (fig. 8-2 and 8-3).34.GeneratorGovernor resistorset huntsCheck capacitor (C1) on A6, betweenboard capacitor (Cl )pins 5 and 6. Replace a defectivedefective(Class I only)capacitor. (60 mfd non-polarized)(fig. 8-4 and 8-5).35.Main AC con-a.Defective shorta.Check relay K13. Replace iftactor (CB2)circuit relaydefective (para 8-6 and 8-7).will not closeK13.b.Defective overloadb.Check relay K14. Replace ifreload relay K14.defective.c.Defective reverseCheck relay K15. Replace ifpower relay K15.c“defective (para 8-6 and 8-7).d.Defective under-d.Check relay K11. Replace ifvoltage relay K11.defective. (para 8-6 and(Class I only)8-7).e.Defective under-e.Check relay K12. Replace iffrequencydefective. (para 8-6 andrelay K12.8-7).f.Defective permis-f.Check relay K16. Replace ifsive parallelingdefective (para 8-6 and 8-7).relay K16.g.Defective contactorg.Check switch S3. Replace ifswitch S3.defective. (para 6-2).2-18
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