m.Connect tagged cables and harness wires tolugs on rear of voltage reconnection panel. Mountreconnection board with attaching hardware on leftside. Right side of panel will attach to load contac-tor. Reconnect the ground cable to the battery.n.If the generator has been renewed or repairedrefer to Chapter 16, Section II and conduct the follow-ing tests.g.(1) Phase balance test.(2) Regulator and governor stability andtransit response.2-13. Engine Removal.a.Drain the engine cooling and lube systemsand-the hydraulic sump, as instructed in theOperators and Organizational MaintenanceManual.b.Disconnect the ground from the batteries.c.Drain fuel from the day tank and secondaryfuel filters.d.Refer to the Operator and OrganizationalMaintenance Manual for sequential removal of thefollowing items:(1) Crankcase breather cover and tubing.(2) Rain cap and exhaust system.(3) Receptacle panels.(4) Housing and cooling groups.(5) Manual speed control.(6) Interconnecting wiring harnesses.(7) Fuel filters, day tank, mounting bracket,and related fuel lines.(8) Engine drain lines.(9) On precise sets only, hydraulic sump andfilter.(10) Winterization kits (if installed).e.Remove all components of the relay tablegroup and load connection group as instructed inparagraph 2-11.f.Remove the top bracket from the lifting frameassembly. (fig. 11-1)Position jacking studs under rear of enginean adjust to support engine weight (fig. 2-2).Remove four fan coupling screws (para 2-11)whichare to be used as attaching hardware for thejacking support bracket. Remove alternate fancoupling screws only at this time.h.Attach suitable lifting device to engine hoistbrackets,i.Uncouple generator from engine (para 2-11).Remove the remaining four coupling screws.j.Remove two screws securing engine frontmounting bracket to skid base (fig. 2-3).k.Hoist engine up and forward to clear genera-tor, and lift out of skid base. Place engine on flatsurface with a supporting block under front supportor place in engine support stand.2-14. Engine Installation.a.Place jacking studs on engine flywheel housingwith mounting hardware.b.Hoist engine with suitable lifting device andlower engine into mounting position.c.As engine front mounting bracket nears en-gagement with skid base, adjust jacking studs, lowerengine until it rests on the skid base and its flywheelhousing mates with generator front mating flange.d.Secure front mounting bracket with attachinghardware. Torque engine mount bolts to 90-100foot-pounds.e. Couple engine to generator.—f.Install relay table with attaching hardware.g.Install control relay boxes and excitationsystem assembly with attaching hardware.h.Install top bracket with attaching hardware.(fig.11-1.)i.Install housing. Refer to the Operator andOrganizational Maintenance Manual and install thefollowing:(1) Winterization kits (if installed).(2) On precise sets only, hydraulic sump andfilter.(3) Engine drain lines.(4) Fuel filters, day tank, mounting bracketand related fuel lines.(5)(6)(7)(8)Interconnecting wiring harnesses.Manual speed control.Housing and cooling groups.Receptacle panels (as applicable).Change 1 2-23
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