the generator set, it must be inspected systematically
4 - 8 . C o n t r o l B o x I n s p e c t i o n , T e s t i n g , a n d R e p l a c e m e n t .
so that defects may be discovered and corrected be-
fore they result in serious damage or failure. Defects
a.
Inspect. Inspect indicator light, circuit breaker,
discovered during operation of the kit shall be noted
swi~ch and control box for cracks, loose connections,
for future correction, to be made as soon as operation
breaks and other damage.
has ceased.
Stop operation immediately if a deficiency
is noted during operation which would damage the kit
or the end item generator to which it is attached. All
deficiencies and shortcomings SHALL be recorded
together with the corrective action on the applicable
form at the earliest possible opportunity. Air Force
users shall refer to the applicable inspection manuals
and work card sets in the T . O . 3 5 C 2 - 3 - Series for
periodic preventive maintenance requirements and
t a b l e 4 - 1 for detailed procedures.
4 - 7 .
T r o u b l e s h o o t i n g .
T a b l e
4 - 2 provides information useful in diagnosing and
correcting unsatisfactory operation or failure of the fuel
burning winterization kit. (See f i g u r e 1 - 2 2 , 1 - 1 5 o r 1 - 1 6 . )
ITEM
NO.
1
2
3
4
5
6
7
8
9
10
11
12
INTERVA
3PERATOR
DAILY
B
x
x
x
x
x
D
x
A
x
x
(
i
b.
Test.
(1) Test the lamp and light assembly for continuity.
(2) Energize circuit breaker and press press to
test indicator. Indicator should illuminate when pressed.
c.
Removal.
(1) R-eplace control box ( 1 4 , f i g . 4 - 1 ) lamp as il-
lustrated in f i g u r e 4 - 2 .
(2) Remove electrical connectors and attaching
hardware from control box and remove control box.
d.
Installation.
Install control box and connectors
in ~eve=d=of removal.
T a b l e
4 - 1 .
P r e v e n t i v e
M a i n t e n a n c e
C h e c k s
a n d
S e r v i c e s
:(
i
B - Before Operation
A - After Operation
M - Monthly (100 hrs)
D - During Operat
ITEM TO BE
INSPECTED
Heater fuel shut-
off and coolant
valves.
Heater exhaust.
Generator set
radiator.
Generator set
doors.
Generator set fuel
tank.
Fuel lines and
coolant hoses.
Heater exhaust.
Heater fuel shut-
off valve.
Coolant hoses and
fuel lines.
Attaching hardwart
Wiring harness.
Thermostat
switch.
n
W - Weekly (40 hrs)
S.-s
PROCEDURE
Open valves.
Move exhaust cover plate away from
exhaust opening
Check for proper coolant level,
Close all doors.
Check that fuel level is adequate for
operating time required.
Check for leakage.
Cover exhaust opening with exhaust
plate.
C:ose valve.
Tighten hoses and lines and check
condition.
Tighten hardware.
Inspect for frayed or defective
insulation.
Inspect connectors for
damaged threads, bent, loose or
missing pins.
Test switch for proper operation.
mi Annual (500 hrs)
REFERENCE
( f i g . 2 - 1 1 )
( p a r a
4 - 9 )
( p a r a 2 - 3 a n d 3 - 4 1
( f i g . 1 - 1 a n d 1 - 2 )
( p a r a
2 - 3 )
( p a r a
4 - 1 6 )
( p a r a
4 - 9 )
( f i g . 2 - 1 1 )
( p a r a
4 - 1 6 )
( p a r a
4 - 1 6 )
( p a r a
3 - 1 3 9 )
( p a r a
4 - 1 5 )
4
- 2
C h a n g e 1