C H A P T E R 4
A U X I L I A R Y
M A T E R I A L
U S E D
I N
C O N J U N C T I O N
W I T H
T H E
E Q U I P M E N T
4 - 1 .
S c o p e .
S e c t i o n
I .
G E N E R A L
This chapter contains maintenance instructions within
the scope of the operator and organizational mainte-
nance level for material used in conjunction with the
generator set, as allocated by the maintenance alloca-
tion chart provided in A p p e n d i x C .
4 - 2 . S e r v i c e u p o n R e c e i p t o f M a t e r i a l .
Upon receipt of material, components shall be re-
moved from shipping containers, placed in a clean
work area, and the following performed:
a. Check to see that all components are present.
—
b. Remove corrosion preventive compounds
usi;g cleaning solvent, Federal Specification P-D-680,
as applicable.
c.
Perform a visual inspection of components for
obvious deficiencies, such as loose or missing bolts,
nuts, and pins and for bent, cracked, or broken parts.
d. Inspect wires and terminals for damage and
loo;e connections.
S e c t i o n
I I .
F U E L
B U R N I N G
W I N T E R I Z A T I O N
K I T
4 - 3 .
G e n e r a l .
Winterization equipment for starting the engine when
temperatures are between -25°F. and -65°F. consists
of a heater, coolant hoses, fuel lines, electrical con-
trols, wiring harness, and mounting hardware to be
installed in the generator set for preheating the engine
oil pan and cooling system.
The heater can be operated
on the fuel available from the engine fuel system.
For
fuel burning winterization kit operating instructions,
refer to p a r a g r a p h 2 - 2 4 .
4 - 4 . I n s t a l l a t i o n .
For wiring information, see f i g u r e s 1 - 1 5 o r 1 - 1 6 .
To perform initial installation of fuel burning win-
terization kit, see f i g u r e 1 - 2 2 , 1 - 2 6 o r 1 - 2 7 a n d
4 - 1 and proceed as follows:
NOTE
F~r installation with electrical winteriza-
tion kit, refer to p a r a g r a p h 4 - 1 8 .
a. Disconnect plate to the right of control cubicle
( f i g . 1 - 2 ) below Fault indicator panel by removing
two screws and washers.
Retain screws and washers
for installing kit control box
( 1 4 ,
f i g .
4 - l ) .
b.
Remove protective cover from receptacle J7 on
spe~ial relay box ( f i g . 1 - 2 ) .
~. Refer to
p a r a g r a p h
3 - 4 1 and drain radiator.
~. Remove plugs from engine thermostat housing
and oil cooler bonnet. Retain plugs.
e.
Remove plugs from engine oil pan heat ex-
cha~ger.
Retain plugs.
f. Disconnect exhaust plate by removing two
scr=ws.
g. Install kit as described and illustrated in
f i g u r e 1 - 2 2 using installation s e q u e n c e 7 4 t h r o u g h
1 of f i g u r e 4 - 1 .
h. Insure that valves (41, 45) are open, fill radi-
ato~ with proper coolant in accordance with t a b l e 2 - 1
and check for leaks.
4 - 5 .
R e m o v a l .
To remove the fuel burning winterization kit, see
f i g u r e s 1 - 2 2 a n d 4 - 1 and proceed as follows:
NOTE
For removal with electrical winteri -
zation kit, refer to p a r a g r a p h 4 - 1 9 .
a. Refer to
p a r a g r a p h
3 - 4 1 and drain radiator.
—
b. Remove kit by proceeding in reverse order of
ins~allation pkocedure using f i g u r e 1 - 2 2 and removal
s e q u e n c e 1 t h r o u g h 7 4 of f i g u r e 4 - 1 .
c.
Refer to p a r a g r a p h 4 - 4 and replace plugs,
pla~es, and covers removed during installation.
d. Fill radiator with proper coolant in accordance
witfi t a b l e 2 - 1 and check for leaks.
4 - 6 .
P r e v e n t i v e
M a i n t e n a n c e .
To insure that the fuel burning winterization kit is
ready for operation at all times, when installed on
4 - 1
