b.
Replacement.
as ~ollows:
(1)
Removal.
follows:
See f i g u r e 3 - 4 2 and proceed
(b) Remove four screws (19) which secure
diffuser r~~ (21) to the exhaust manifold.
Remove the diffuser (24) as
(~) Remove the four bolts (22) and nuts (23)
which secure diffuser (24) to the turbocharger (28)
and remove diffuser (24) and gasket (25).
(a) Remove exhaust components from
diffuser ring;
(2) Installation. Install diffuser (24) using the
removal steps in reverse order.
S e c t i o n
X X X V I I .
W A T E R
P U M P
A N D
F A N
3 - 2 0 5 .
G e n e r a l .
The water pump is a centrifugal type pump that
circulates coolant through the engine and radiator.
The pump is mounted on the front of the cylinder
block and is belt driven from the crankshaft
pulley.
3 - 2 0 6 .
R e p l a c e m e n t .
See f i g u r e 3 - 4 3 and proceed as follows:
a. Removal. Drain engine coolant
( p a r a
3 - 4 1 ) .
.
Remove fan guards ( 2 5 a n d 2 6 , f i g . 3 - 3 9 ) . Re-
move drive belts ( p a r a 3 - 1 8 3 ) , and remove fan (3)
spacer (4) and pulley ( 5 , f i g . 3 - 4 3 ) coolant hoses,
and water pump (18) as illustrated in f i g u r e 3 - 4 3 .
(b. Installation. Install water pump
( 1 8 ,
f i g .
3 - 4 3 ) , coolant hoses, and fan (3) as illustrated in
f i g u r e
3 - 4 3 . Install and adjust drive belts
( p a r a
3 - 1 8 3 ) and install fan guard (25 and 26, fig. 3-29).
Refill engine cooling system in accordance with
t a b l e
2 - 1 .
NOTE
Apply a small amount of grease
to packing groove in water pump
volute ( 2 5 , f i g . 3 - 4 3 ) . Install
new packing (24) in groove and
install new gasket (19). Torque
screws (20, 22, 12, 14, and 16)
to 28-33 foot-pounds. Torque
screws (1) to 30-35 foot-pounds.
S e c t i o n
X X X V I I I .
T H E R M O S T A T
A N D
H O U S I N G
3 - 2 0 7 .
G e n e r a l .
a. The temperature sensitive components
nafiely the thermostat, temperature transmitter
and temperature switch are located in the housing.
The thermostat is positioned in the system so that
when closed, coolant flow from the engine to the
radiator is shut-off. When coolant temperature
reaches 180° F the thermostat starts to open allow-
ing coolant to pass to the radiator.
b. The temperature transmitter senses the
temperature of the engine coolant to operate the
unit temperature indicator on the control cubicle
panel.
c.
The temperature switch which also senses
the~emperature of the engine coolant and has two
sets of contacts, one normally closed and the other
normally open. When the engine coolant reaches a
temperature over 222° F * 3° F the normally
closed contacts open and the normally open con-
tacts close. This action results in automatic
shutdown of engine operation at engine coolant
temperatures in excess of 222° F ~ 3° F.
3 - 2 0 8 .
I n s p e c t i o n
a n d
O p e r a t i o n a l
C h e c k .
a.
Thermostat.
Replacement
of
the*thermo-
sta~ ( 8 , f i g . 3 - 4 4 ) is necessary when the thermo-
stat sticks in the open or closed position. If the
engine overheats or does not reach a minimum
temperature of 180° F, the thermostat should be
removed and tested as a possible cause of trouble
(refer to p a r a 3 - 2 0 9 ) .
b. Temperature Transmitter. The transmitter
( 1 0 , f i g . 3 - 4 4 ) is not repairable and replacement
is necessary when it fails to operate. If the opera-
tion of the COOLANT TEMPERATURE indicator in the
control cubicle is erratic or inoperative, the trans -
mitter (1 O) should be removed and tested as a pos -
sible cause of trouble.
c. Temperature Switch. Inspect switch
( 1 2 ,
f i g . 3 - 4 4 ) for corrosion and to assure that the
electrical connector to the unit is secure.
The
switch is not repairable and replacement is neces -
sary when it fails to operate. If the engine is not
overheating and the unit shuts down as though it
were, or if the engine continues to operate when
obviously running hot, switch (12) should be re-
moved and tested as a possible cause of trouble
(refer to p a r a 3 - 2 0 9 ) .
3 - 2 0 9 . R e m o v a l , T e s t i n g a n d I n s t a l l a t i o n .
a.
Removal.
Drain the cooling system ( p a r a
3 - 4 1 ) and remove thermostat ( 8 , f i g . 3 - 4 4 ) , trans -
mitt er (1 O), and switch (12) as illustrated in
f i g u r e
3 - 4 4 ) .
C h a n g e 1
3 - 1 0 3