b. Replacement.as ~ollows:(1)Removal.follows:See f i g u r e 3 - 4 2 andproceed(b) Remove four screws (19) which securediffuserr~~ (21) to the exhaust manifold.Remove the diffuser (24)as(~)Remove the fourbolts (22)and nuts (23)which secure diffuser (24) to the turbocharger (28)andremove diffuser(24) and gasket (25).(a)Remove exhaustcomponents fromdiffuser ring;(2) Installation. Install diffuser (24) using theremoval stepsin reverse order.S e c t i o n X X X V I I . W A T E R P U M P A N D F A N3 - 2 0 5 . G e n e r a l .The water pump is a centrifugal type pump thatcirculates coolant through the engine and radiator.The pumpis mounted on the front of the cylinderblock and is belt driven from the crankshaftpulley.3 - 2 0 6 . R e p l a c e m e n t .See f i g u r e 3 - 4 3 andproceed as follows:a. Removal. Drain engine coolant ( p a r a 3 - 4 1 ) .——.Remove fanguards( 2 5 a n d 2 6 , f i g . 3 - 3 9 ) . Re-move drive belts ( p a r a 3 - 1 8 3 ) , andremove fan(3)spacer (4) and pulley ( 5 , f i g . 3 - 4 3 ) coolant hoses,andwater pump(18) as illustrated in f i g u r e 3 - 4 3 .(b. Installation. Install water pump ( 1 8 , f i g .3 - 4 3 ) , coolant hoses, and fan (3) as illustrated inf i g u r e 3 - 4 3 . Install and adjust drive belts ( p a r a3 - 1 8 3 ) andinstall fan guard (25 and26,fig. 3-29).Refill engine cooling systemin accordance witht a b l e 2 - 1 .NOTEApply a small amount of greaseto packing groove in water pumpvolute ( 2 5 , f i g . 3 - 4 3 ) . Installnewpacking (24)in groove andinstall new gasket (19). Torquescrews (20,22, 12,14, and 16)to 28-33foot-pounds. Torquescrews (1)to 30-35foot-pounds.S e c t i o n X X X V I I I . T H E R M O S T A T A N D H O U S I N G3 - 2 0 7 . G e n e r a l .a. The temperature sensitive componentsnafiely the thermostat, temperature transmitterand temperature switch are located in the housing.The thermostat is positioned in the system so thatwhen closed, coolant flow from the engine to theradiator is shut-off. When coolant temperaturereaches 180° F the thermostat starts to open allow-ingcoolant to pass to the radiator.b. The temperature transmitter senses thetem–perature of the engine coolant to operate theunit temperature indicator on thecontrol cubiclepanel.c.The temperature switch which also sensesthe~emperature of the engine coolant and has twosets of contacts, one normally closed and the othernormally open.When the engine coolant reaches atemperature over 222°F * 3° F thenormallyclosed contacts open and the normally open con-tacts close. Thisaction results in automaticshutdown of engine operation at engine coolanttemperatures in excess of 222° F ~ 3° F.3 - 2 0 8 . I n s p e c t i o n a n d O p e r a t i o n a l C h e c k .a. Thermostat. Replacement of the*thermo-sta~ ( 8 , f i g . 3 - 4 4 ) is necessary when the thermo-stat sticksin the open or closed position. If theengine overheats or does not reach a minimumtemperature of 180°F, the thermostat should beremoved andtested as a possible cause of trouble(refer to p a r a 3 - 2 0 9 ) .b. Temperature Transmitter. The transmitter( 1 0 , f i g . 3 - 4 4 ) is not repairable and replacementis necessary when it fails to operate. If the opera-tion of the COOLANT TEMPERATURE indicator in thecontrol cubicle is erratic or inoperative, the trans -mitter (1 O) should be removed and tested as a pos-sible cause of trouble.c. Temperature Switch. Inspect switch ( 1 2 ,f i g . 3 - 4 4 ) for corrosion and to assure that theelectrical connector to the unit is secure.Theswitch is not repairable and replacement is neces -sary when it fails to operate. If the engine is notoverheating and the unit shuts down as though itwere, or if the engine continues to operate whenobviously running hot, switch (12) should be re-moved and tested as a possible cause of trouble(refer to p a r a 3 - 2 0 9 ) .3 - 2 0 9 . R e m o v a l , T e s t i n g a n d I n s t a l l a t i o n .a. Removal.Drain the cooling system ( p a r a3 - 4 1 ) and remove thermostat ( 8 , f i g . 3 - 4 4 ) , trans -mitt er (1 O), and switch (12) as illustrated in f i g u r e3 - 4 4 ) .C h a n g e 13 - 1 0 3
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