(2)Examine all fuel lines ( 3 , 8 , a n d 2 3 t h r o u g h2 8 , f i g . 3 - 4 1 ) and nozzle holder assemblies (32) forsigns of leakage.b.Testing..-——(1)With engine running, one byone loosenthe fuel input connection to each injector while ob-serving the engine action and listening to the sound.Fuel should flow outwhen the connection is loosened.When the input to a faulty injector is loosened, thereshould be little or no change in engine soundor ac-tion. The engine action (orsymptom) should be-come worse when the input to a goodinjector isloosened.(2) To verify a low compression conditionas opposed to an injector malfunction, proceed asfollows:(a)With the engine stopped and the DEADCRANK swit~h in down position, remove the injectorassembly from number one cylinder (orthe cylinderwhich hasa suspected failure).(b) Insert a compression gage into the in-j ector openini.(~) Turn the START-STOP-RUN switchtheSTART position for a periodof 5 to 15 secondsto obtain a compression reading while the engine iscranking. Return the switch to the STOP position.CAUTION—..———Do not crank more than 15 secondsat a time. A11ow at least 15 secondsbefore operating again.(d) A compression gage reading of 400psi (at sea level) is normal for a new engine. If adifference in compression readings in excess of 50lbs between high and lowcylinders exists refer tonext higher maintenance level.c. Replacement.To replace the nozzle holder.-— ..— —assZmbIf6s and lines,see f i g u r e 3 - 4 1 and proceedas follows(1)Removal.(a)Thoroughly clean nozzle holders ( 3 2f i g . 3 - 4 1 ) , Ii=es (3), (8), and (23) through(28), con-nections and surrounding area. Gain access to noz-zle holder assemblies (32) from right side reachingover the engine valve cover.CAUTION——.———Cleanliness is extremely impor-tant when working with fuel in-j ectors. Injection nozzle servicetroubles are, in most instances,caused bydirt.Use clean paperon the work bench and place com-ponentsin a container of cleandiesel fuel as they are removed.3 - 9 8 C h a n g e 9to(:)‘e.qnve fuel return line (8) by dis-connecting connectors (ti) ;.C th~ fll~l iniection pump(detail A)and tee (4).(c)Disconnect fuel injection lines (23)through (28),–nuts (9)at the nozzle holder assem-blies (32)and screws (11 ) at the fuel injection pump(detail A).NOTEGain access to screws (11)and washers (12) Whichsecure fuel lines (23through28) to fuel injection pump byremoving self-locking nut(see f i g . 3 - 3 2 ) and swing-ing lever arm of hydraulicactuator.Temporarilystow self- locking nut backin place. Remove couplingnuts( 1 , f i g . 3 - 4 1 ) andwashers (12) from fuel in-jection pump, remove linesfrom pump, and temporarilystow screws andwashers onpump.LNOT EClamps (16, 21 and 29)must be unclamped (detailB and C)before removinglines (23through 28).(d) Remove manifold drip line (3) bydisconnecting coupling nut (1) from tee (4) andnozzle-holder assemblies (32).CAUTIONDo not bend lines whendisconnecting. Cover allopenings immediately toprevent entrance of dirt.(e) Remove two capscrews (30) and twoIockwashers 731) securing nozzle-holder assemblies(32) to cylinder head.(f) Remove ~,ozzle-holder assemblies (32)from c ylinde~ head by using two small pry bars, orby using a slide hammer with an adapter. Mark eachinject or nozzle with the number of the cylinder fromwhich it was removed. Insure that nozzle gasket (34)is removed.CAUTIONUse care when removing an injectornozzle to tmevent striking nozzletip again~ a hard object &hichcould result in damage to thetip.
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