Table 1. Engine Repair and Replacement Standards-Continued

Table 1. Engine Repair and Replacement Standards-Continued - TM-5-6115-400-350012

Table 1. Engine Repair and Replacement Standards-Continued - TM-5-6115-400-350014

TM-5-6115-400-35 Generator Set Diesel Engine Driven 200 KW 60 Cycle AC 120/208V 240/416V 3 Phase Convertible to 167Kw 50 Cycle 120/208V 240/416 V Manual
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TM 5-6115-400-35

Table 1. Engine Repair and Replacement Standards-Continued

Manufacturer'

Maximum

Component

dimensions and

Desired

allowable

tolerance in

clearance

wear and

inches

clearance

Min.

Max.

Min.

Max.

O. D. of bearing . .......................................................

2.0407

2.0472

Fit-bearing 0. D. to body ........................................

- ------------

------------

0.0010

0.0005

...............................................................................

loose

tight

Hub-water pump drive-bore ......................................... -

1.1260

Shaft diameter (for hub) ............................................

1.1255

1.1260

Fit-bore (hub to shaft) ...........................................,

------------

0.0005

0.0010

...............................................................................

loose

tight

Fan hub

Front bearing

Bearing bore (I.D. for shaft) ...........................................

1.1807

1.1811

Shaft diameter ...........................................................

1.1808

Fit-bearing to hub ..................................................

------------

0.0008

0.0001

...............................................................................

loose

tight

Bearing O.D. .................................................................

2.4404

2.4409

Bore in hub (for bearing) ...............................................

2.4408

2.4418

Fit-bearing to hub ......................................................

-------------

------------

0.0009

0.0008

...............................................................................

loose

tight

Rear bearing

Bearing bore (I.D. for shaft) ......................................

1.8775

1.8780

Shaft diameter ...........................................................

1.8771

1.8776

Fit-shaft to bearing ................................................

------------

0.0009

0.0001

...............................................................................

loose

tight

Bearing O. D. ................................................................

2.8341

2.8346

Bore in hub (for bearing) ...........................................

2.8340

2.8350

Fit-bearing to hub ..................................................

------------

0.0009

0.0006

...............................................................................

loose

tight

Idler assembly-water pump

Bearing bore (I.D. for shaft) ,..........................................

1.1807

1.1811

Shaft diameter ...............................................................

1.1803

1.1808

Fit-shaft to bearing ........................................................

------------

0.0008

0.0001

...............................................................................

loose

tight

Bore in pulley for bearing ...............................................

2.1647

2.1652

Bearing O.D. .................................................................

2,1649

2.1654

Fit-bearing to pulley .......................................................

------------

0.0003

0.0007

...............................................................................

loose

tight

Accessory drive

Accessory drive housing

O.D. of upper and lower shafts for housing

bushings ...............................................................

1.2470

1.2480

O.D. of bushing ....................................................

1.4385

1.4390

Bore in housing for bushing ..................................

1.4370

1.4375

I.D. of bushing installed ........................................

1.2495

1.2507

Fit-bushing to bore in housing ...........................

------------

0.0010

0.0020

...............................................................................

tight

Upper and lower shaft-to-bushing clearance .................

------------

0.0015

0.0037

Accessory drive cover

O.D. of lower shaft for

cover bushing ............................................................

0.9990

1.0000

O.D. of bushing .........................................................

1.2510

1.2515

Bore in cover for bushing ..........................................

1.2495

1.2500

I.D. of bushing installed ............................................

1.0015

1.0027

Fit-bushing to bore in cover ...................................

------------

0.0010

0.0020

...............................................................................

tight

Lower shaft-to-cover bushing clearance ............................

------------

0.0015

0.0037

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