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Figure  4-16.  Toggle  Switch
Figure 4-17. Switch Box Load Terminal Maintenance (sheet 1 of 2). - TM-9-6115-660-13P_127

TM-9-6115-660-13P Power Plant Diesel Engine Driven 1-Ton Trailer Mounted (With Racks) 3Kw 60 Hz AN/MJQ-42 Manual
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TM  9-6115-660-13&P 4-17  SWITCH  BOX  LOAD  TERMINAL  MAINTENANCE. This  task  covers:  a.  Removal c. Installation b.  Repair INITIAL  SETUP Tools Equipment   Conditions Tool  Kit,  General  Mechanic’s (item 1, appendix B) Reference Both generator sets shut down, paragraph Materials/Parts 2-5.3.3.  Trailer  handbrakes  set,  front  support leg/landing leg lowered, and rear Wire,  Round  Steel,  0.072  inch  diameter leveling-support  jack  lowered;  paragraph QQ-W-423  Composition  302 2-3.2.1.  Lead  cable  disconnected  from  switch box  load  terminals. REMOVAL 1. 2. 3. 4. Release clamping catches (12, figure 4-17 sheet 1) and open switch box cover (2). Remove and retain hex nut (3), internal tooth lock washer (4), and leads (5) from defective terminal (8). Remove and retain hex nut (6) that secures the terminal (8) to the mounting plate (7). Remove  terminal  (8). REPAIR 1. 2. 3. 4. 5. 4-34 NOTE Repair  consists  of  replacing  a  missing  or  damaged  terminal  clip.  Removal  of  terminal is  not  required.  Any  other  damage  to  the  terminal  requires  replacement.  The terminal clip is fabricated using bulk wire National Stock Number (NSN) 9505-00-235-5071. Release clamping catch (11) and open switch box load terminal cover (1). Cut two pieces of bulk wire 5 3/4 inches and 1 1/4 inches long. Make sure nut (9) is installed on terminal body (8). Fabricate terminal clip (10) in accordance with figure 4-17 (sheet 2). Install terminal clip (10) on terminal (8), close switch box terminal cover (1) and secure with clamping catch (11).







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