Figure 9-15. Removal and Installation of Camshafts, Bushings, and Timing Gears (Sheet 2 of 2)

Figure 9-15. Removal and Installation of Camshafts, Bushings, and Timing Gears (Sheet 1 of 2)

TM-9-6115-604-34 Generator Set Diesel Engine Driven Tactical Skid Mtd 5 Kw. 1 Phase-2 Wire 1 Phase -3 Wire 3 Phase -4 Wire 120. 120/240 and 120/208 Volts Manual
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TM 9-6115-604-34 NAVFAC P-8-633-34 1. HEXAGON HEAD SCREW 31. KEY 2. CAPSCREW 32. THRUST PLATE 3. CAPSCREW 33. BOLT 4. LOCKWASHER 34. WASHER 5. COVER 35. SHAFT 6. GASKET 36. IDLER GEAR 7. DOWEL 37. IDLER GEAR 8. CAPSCREW 38. THRUSTWASHER 9. LOCKWASHER 39. CAPSCREW 10. TIMING POINTER 40. WATER PUMP IDLER GEAR 11. CAPSCREW 41. SHAFT 12. WASHER 42. BUSHING 13. LOCKWASHER 43. CRANKSHAFT GEAR 14. HOLE COVER 44. KEY 15. GASKET 45. CAPSCREW 16. PIPE PLUG 46. LOCKWASHER 17. PIPE PLUG 47. HOUSING 18. PIPE PLUG 48. GASKET 19. CAPSCREW 49. DOWEL 20. WASHER 50. CAPSCREW 21. LOCKWASHER 51. CAPSCREW 22. REAR CAMSHAFT COVER 52. WASHER 23. GASKET 53. LOCKWASHER 24. LOCK-PLATE 54. HOLE COVER 25. CAPSCREW 55. PACKING 26. LEFT BANK CAMSHAFT 56. PACKING 27. RIGHT BANK CAMSHAFT 57. BUSHING 28. CAMSHAFT BUSHING 58. BUSHING 29. LEFT BANK CAMSHAFT GEAR 59. TRUNNION SLEEVE 30. RIGHT BANK CAMSHAFT GEAR 60. HEXAGONAL NUT Figure 9-15. Removal and Installation of Camshafts, Bushings, and Timing Gears (Sheet 2 of 2) c. Inspect and Repair. WARNING Dry cleaning solvent PD-680, Type III, or equivalent, is flammable, and moderately toxic to the skin, eyes, and respiratory tract. Assure adequate ventilation. Skin, eye, and respiratory protection Is required to avoid Injury to personnel. WARNING Compressed air used for cleaning or drying can create airborne particles that may enter the eyes. Pressure shall not exceed 30 psi (207 kPa). Wearing of goggles Is required to avoid Injury to personnel. (1) Clean all parts with dry cleaning solvent PD-680, Type III, or equivalent, and blow dry with compressed air. (2) Check the camshaft journals and lobes for scoring, flaking, and chipping. (3) Check the journal diameter for wear and out-of-round. Minimum journal diameter shall be in accordance with Table 1-4. Maximum permissible out-of-round is 0.002 inch (0.05 mm). Replace the camshaft if it is worn or out-of-round beyond the permissible limits. (4) Inspect the camshafts using magnetic particle examination in accordance with MIL-1-6868. No defects are permitted. Replace the camshaft if it is defective. 9-32

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