ARMY TM 9-6115-464-12
AIR FORCE TO 35C2-3-445-1
NAVY NAVFAC P-8-624-12
Check all attaching hardware for stripped, crossed or otherwise damaged threads. Replace any
damaged or defective parts.
Install brushholders (14 and 15) and spring (13) and secure with pin (12).
(m) Install brushes (7 and 10) and electrical leads (6 and 9) and secure with screws (5 and 8).
Use care when installing end frame to avoid damaging the bronze armature
shaft bushing. Equipment damage could result if caution is not observed.
(n) Install commutator end frame (3) and O-ring (4) and secure with lockwashers (2) and screws (1).
(2) Solenoid replacement.
It is not necessary to remove the starter assembly from the generator set to re-
place the solenoid assembly.
Remove nut (1, Figure 4-9) and lockwasher (2) to disconnect electrical lead (3).
Remove nut (4), lockwasher (5), nut (6), lockwasher (7) and connector (8).
Loosen damp (9) and remove screws (10) to remove solenoid assembly (11 ). Remove boot (12).
Remove inspection plug (13) and gasket (14).
Remove adjusting nut (15) and remove plunger assembly (16) from starter assembly (17).
Remove snap ring (18), O-ring (19), spring retainer (20), spring (21), O-ring (22), spring retainer
(23), and washer (24) from plunger (25).
Clean solenoid frame assembly with filtered compressed air and a soft bristle brush.
Using an ohmmeter, check for continuity between solenoid frame assembly terminals. Replace en-
tire solenoid assembly if discontinuity is noted.
Clean all other parts in an approved solvent and dry thoroughly.
Inspect plunger for cracks, corrosion, and other damage.
Inspect seal for damage and deterioration.
Inspect spring for cracks, breaks, and distortion.
(m) Replace any defective parts.
Install washer (24), spring retainer (23), O-ring (22), spring (21), spring retainer, O-ring (19)
onto plunger (25) and secure with snap ring (18).
Install plunger assembly (16) into lever housing.
install adjusting nut (15) and install gasket (14) and inspection plug (13).
Install boot (12) and clamp (9) onto lever, housing.
Install solenoid frame assembly (11 ) and screws (10). Tighten clamp (9).
Install connector (8) and secure with lockwasher (5), nut (4), lockwasher (7) and nut (6).
Install electrical lead (3) and secure with lockwasher (2) and nut (1).