TM5-6115-593-34NAVFAC P-8-631-34TO-35C2-3-463-2NOTEHold the field frame securely on thearmature (36) when placed into thestarter housing (6) so that the fieldframe does not slip off. Otherwisebrushes (37) will have to be removedand re-installed as per step j(4).(7) Put starter housing (6) in place on field frame.Ensure that matchmarks are lined up. Securestarter housing to field frame using machinebolts (34).(8) Attach brush leads to brush holders using brushplate screws (56).(9) With lip facing lever housing brushing (35),install a new spacer washer (37) in leverhousing (3).(10)Install a new preformed packing (38) onlever housing (3) and put lever housing in placeon field frame. Ensure that matchmarks arelined up.(11)Install brake washer (30) over shaft ofarmature (36), tilt shift lever (11), and install intolever housing (3). Ensure that shaft lever isproperly positioned in collar of drive assembly(29).(12)Install shift lever shaft (18) with preformedpackings (20 and 19) and secure with new snapring (17).(13)Using new gasket, put stator housing inplace on lever housing. Ensure thatmatchmarks are lined up. Install drive housingbolt (22) and internal housing bolts (23) Cross-tighten bolts to 13 to 17 footpounds (18 to 23newtonmeters).(14)Place spring retainer washer (16), protectorbellows (8), recessed washer (15), plungerspring (12), and recessed washer (14) overplunger (7) and secure with snap ring (13).(15)Install plunger (7) through shift lever (11).Install plunger rod nut (10) on shaft untilseveral threads are engaged.(16)Install electrical solenoid (5) over plunger(7) and into protector bellows (8).Secureelectrical solenoids to starter housing (6)with machine bolts (4).(17)Place terminal lug (60) on field terminal ofelectrical solenoid (5). Install external nut(40) and tighten it with other hexagonal nut(41) to 20 to 25 footpounds (27 to 34newtonmeters).(18)Check and adjust pinion and clearance perparagraph 13-6 (4).k.Installation(1) Install three bolts through housing (21, figure13-9) to secure starter to engine assembly.(2) Attach battery cable connections and connectwires to pilot relay (6, figure 13-4).13-7.TACHOMETER DRIVE ADAPTER (Code A).To replace the tachometer drive adapter, code A,proceed as follows:a.Remove the speed switch in accordance withthe Operator/ Crew and OrganizationalMaintenance manual.b.Unscrew the adapter (6, figure 13-12) from thetachometer drive housing.c.Replace with a new adapter, if required.d.Replace the speed switch in accordance withthe Operator/ Crew and OrganizationalMaintenance manual.13-8.TACHOMETER DRIVE (Code A). To inspect,replace, and repair the tachometer drive, refer to figure13-1213-21
Integrated Publishing, Inc. - A (SDVOSB) Service Disabled Veteran Owned Small Business