TM5-6115-593-34 NAVFAC P-8-631-34 TO-35C2-3-463-2 through    hole    in    starter    housing    (6)    and preformed packing (51). (c)   Install   insulator   washer   (50)   terminal   stud bushing (65) braided strap (45), flat washer (43), lockwasher (42), and hexagon nut (41). Do not fully tighten nut at this time. (d)   Install brush plate screws (56) and tighten. (e)   Tighten  hexagon  nut  (41)  to  20  to  25  foot- pounds (27 to 34 newton-meters). (9)   Replace oil soaked or cracked electrical brushes (57)  or  brushes  which  are  less  than  0.656  inch (16.66 mm) in length. (10) Replace   helical   springs   (58)   if   tension   is under 2 pounds (0.9 kg). (11) Remove   nicks   or   accumulated   dirt   from plunger (7) or bore of electrical solenoid (5). (12) Replace electrical solenoid (5) if tests show it to be defective. (13) Replace  plunger  spring  (12)  if  warped  or  if free length is less than 2.296 inches (58.32 mm). (14) Replace   shift   lever   shaft   (18)   if   worn   or grooved. (15) Replace  shift  lever  (11)  if  shaft  holes  are worn  or  elongated  or  if  pads  are  worn  or deformed. (16) Remove   slight   nicks   or   burrs   from   pinion teeth  of  drive  assembly  (29).Replace  drive assembly if teeth are cracked or excessively worn or if overrunning clutch is defective. j. Assembly. (1)   Check  that  all  parts  are  clean  before  starting assembly procedure. (2)   Lubricate  spacer  washer  (37,  figure  13-9)  and flat washer (54) with a thin film of petrolatum V- V-P236 and install on armature (36). (3)   Soak new oil wicks (27 and 32) in SAE 20 motor oil  and  install  in  lever  housing  (3)  and  stator housing (21).  Secure wicks with protective dust caps (26 and 31). NOTE To aid in installation of starter housing and electrical holder assembly  on  armature  do  not  attempt to install starter housing and electrical holder assembly with electrical brushes loaded by helical springs. (4)   Position    electrical    brushes    (57)    in    electrical holder  assembly  (44)  so  that  tangs  of  helical springs    (58)    rest    against    side    of    electrical brushes and hold electrical brushes in retracted position.  Once starter housing (6) and electrical holder   assembly   (44)   have   been   installed   on armature (36), tangs of helical springs (58) may be placed in their normal positions on electrical brushes     (57),     tensioning     electrical     brushes against commutator. (5)   Install     protective     dust     cap     (70)     and     new preformed  packing  (51)  on  starter  housing    (6). Install  assembled  housing  and  electrical  holder assembly   (44)   over   commutator   of   armature (36). (6)   Thread field coil brush leads through inspection holes in field frame.  Install armature (36, figure 13-9) into field frame. 13-20