TM 5-6115-593-12TO 35C2-3-463-14-80. THERMOSTAT. (See figure 4-53.) Thethermostats are inside the thermostat housing mountedat the top front of the engine.a.Removal. Drain coolant and remove assembly(figure 4-53) as follows:(1) Remove bolts (1), washers (2), connection(3), gasket (4), bolts (5), and washers (6).(2) Loosen clamps (9), then remove outlet (7),tee (8), hose (10), and gasket (11).(3) Remove thermostat (13) and gasket (14)from housing (12).b.Test.(1) Suspend thermostat in a container of cleanwater. Thermostat must be must becompletely immersed but not touchingbottom of container.(2) Heat water gradually and stir so heat isevenly distributed.(3) Check temperature of water with reliablethermometer. Do not overheat. Observethermostat as temperature increases. If thethermostat is functioning properly it shouldbegin to open between 175 to 182°F (79 to83° C) and be fully open at 205 F (96° C).(4) The thermostat is not adjustable. If it doesnot operate within the above limits, it shouldbe replaced.(5) Install a new gasket (14) and thermostat(13) in housing (12). Be sure hole inthermostat is "up".(6) Install gasket (4), connection (3), washers(2), and bolts (1).(7) Secure gasket (11) and outlet (7) withwashers (6) and bolts (5). Attach hose (10)with one clamp (9). Attach tee (8) withremaining clamp (9) and secure withwashers (6) and bolts (5).(8) Refill cooling system; refer to tables 3-1 and4-1.4-81. COOLANT TEMPERATURE TRANSMITTER.(See figure 4-40.) To remove the coolant temperaturetransmitter, drain coolant into a suitable container byremoving coolant drain plug and opening draincock.Refer to figure 4-54 and remove the nut, electrical lead,and washers; then unscrew the temperature transmitterfrom the water manifold.a.Inspection. Inspect transmitter for corrosion andleakage, and ensure that the connection issecure. The transmitter is not repairable andreplacement is necessary when it fails tooperate. If the engine is not overheating andunit shuts down as though it were, or if theengine continues to operate when running hot,the transmitter should be removed and tested asa possible cause of trouble.b.Test.The coolant temperature transmittersenses the temperature of the engine coolant tooperate temperature indicator on control panel.(1) Suspend transmitter in a container of cleanwater. Transmitter should be inserted sothat sensing element is completelyimmersed but connector end is out of water.(2) Set ohmmeter to Rx10 scale and connectohmmeter between single conductor andcase. Heat water gradually and stir so heatis evening distributed.(3) Check temperature of water with reliablethermometer. Do not overheat.4-119
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