TM 5-6115-593-12TO 35C2-3-463-1of dirt is uneven, excessive, orapproaching the appearance of a layerwhich might flake off, cleaning isnecessary. If this cannot be cleanedsatisfactorily, replace turbocharger.(6) Replace hoses and clamps.b.Replacement.(1) Disconnect and remove oil inlet line (15)and elbow (14). Plug line to minimizeleakage.(2) Disconnect and remove oil return line (9)and adapter (8). Plug line to minimizeleakage.(3) Loosen clamps (1, 16, and 18). Removehoses (2 and 17).(4) Remove nuts (19) which secureturbocharger to exhaust manifold.(5) Remove turbocharger by separating unitfrom exhaust elbow (22) and lifting clear ofengine.CAUTIONWhile turbocharger is off the engine,keep all intake and exhaust manifoldopenings covered. This will preventforeign objects from accidentally gettinginto the manifolds and damaging theturbocharger or engine when the engineis again put into operation.(6) Position turbocharger on exhaust manifold.Slide onto exhaust elbow (22).(7) Secure turbocharger with nuts (19).(8) Install hoses (2 and 17).(9) Tighten all clamps (1, 16, and 18).(10) Connect oil return line (9) using adapter (8).(11)Connect oil inlet line (15) using elbow(14).4-79. WATER PUMP. (See figure 4-40.)NOTEAll generator sets with engine serialnumber 10605201 and higher are equippedwith a new style water pump (with idlerassembly). The new pump is removed inthe same manner as the old pump.a.ReplacementofWaterPump. (See figure 4-52.)(1) Drain engine coolant.(2) Remove drive belts in accordance withparagraph 4-67 b.(3) Remove coolant hoses.(4) To remove water pump remove eightmounting bolts (on pumps not equipped withidler assemblies) or five mounting bolts (onpumps with idler assemblies).(5) Install water pump with mounting hardware.(6) Attach hoses.(7) Install and adjust belts in accordance withparagraph 4-67 b.(8) Refill engine coolant; refer to tables 3-1 and4-1.b.InspectionofIdlerAssembly. Refer to figure 4-52 and visually inspect locator spring (14) andspring (15) for cracks or damage.c.ReplacementofIdlerAssembly. After removingwater pump in accordance with paragraph a,above, the idler assembly may be removed byremoving four screws (1) and washers (2).Install new idler pulley assembly with fourscrews (1) and washers (2).4-116
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