T M 5 - 6 1 1 5 - 5 8 5 - 12N A V F A C P - 8 - 6 2 3 - 1 2T O - 3 5 C 2 - 3 - 4 5 5 - 1T M - 0 5 6 8 4 C / 0 5 6 8 5 B - 12F i g u r e 3 - 1 1 . C l e a n i n g A i r F i l t e r E l e m e ntD o n o t r e - u s e e l e m e n t m o r e t h a n t w i c e . Donot re-use element if it has even the slightestr u p t u r e .c . I n s t a l l a t i o n .(1) Air Cleaner Element. Slide element (4, figure3-10) over stud in housing (5), install seal (3) on wingn u t ( 2 ) a n d s e c u r e e l e m e n t w i t h w i n g n u t ( 2 ) . H a n dtighten wing nut. Install seal (9) and dust cap (1). Bec e r t a i n “ T o p ” o n d u s t c a p f a c e s u p . R e t i g h t e n c l a m p( 1 0 ) t o s e c u r e d u s t c a p . D e p r e s s r e s e t b u t t o n ( 8 ) t or e s e t i n d i c a t o r ( 7 ).3 - 1 9 . C O N T R O L C U B I C L E A S S E M B L Y.a. Inspect (see figure 3-12).(1) Control Cubicle Assembly. Inspect cubicle ford i r t , g r e a s e o r p h y s i c a l d a m a g e w h i c h m i g h t a f f e cto p e r a t i o n o f t h e u n i t . L o o s e n t h r e e f a s t e n e r s h o l d i n gc o n t r o l p a n e l t o p e r m i t a c c e s s t o t h e i n s i d e o f t h ec u b i c l e . C h e c k t o s e e t h a t a l l p a r t s m o u n t e d t o t h ec u b i c l e a r e s e c u r e a n d a l l h a r d w a r e i s i n p l a c e .C h e c k t h a t a l l i n s t r u m e n t s a n d c o n t r o l s o p e r a t e n o r-mally when unit is running. Check for broken or badlyi n s u l a t e d h a r n e s s w i r e s a n d , i f n e c e s s a r y , r e f e r tohigher level of maintenance.( 2 ) P a n e l L i g h t A s s e m b l i e s ( D S 1 a n d D S 2 ) . I n -s p e c t p a n e l l i g h t a s s e m b l i e s ( 1 ) f o r c r a c k e d o r m i s s -i n g l a m p c o v e r s .C h e c k t h a t e l e c t r i c a l c o n n e c t i o n sare clean and tight.( 3 ) P a n e l L i g h t S w i t c h . O p e r a t e l a m p s w i t c h ( 2)to check that lamps are operable.( 4 ) M e t e r s . B a t t e r y I n d i c a t o r ( M 1 ) , H o u r m e t er( M 2 ) , F r e q u e n c y M e t e r ( M 3 ) , P e r c e n t C u r r e n t M e t er( M 4 ) a n d A C V o l t m e t e r ( M 5 ) . I n s p e c t m e t e r g l a s s t os e e t h a t i t i s n o t c r a c k e d . C h e c k t o s e e t h e m e t erf a c e i s c l e a n a n d r e a d a b l e . C h e c k t o s e e t h a t p o i n t eri s n o t b e n t . C h e c k t o s e e t h a t e l e c t r i c a l c o n n e c t i o nsare clean and tight.( 5 ) D C C o n t r o l C i r c u i t B r e a k e r ( C B 2 ) . I n s p e ctc i r c u i t b r e a k e r f o r p h y s i c a l d a m a g e . I n s p e c t e l e c t r i-c a l c o n n e c t i o n s t o s e e t h a t t h e y a r e c l e a n a n d t i g h t.C h e c k t o s e e t h a t w h e n b u t t o n o n b r e a k e r i s p u s h e din or pulled out, it will remain in that position.(6) Master Rotary Switch (S1). Inspect switch forp h y s i c a l d a m a g e . I n s p e c t e l e c t r i c a l c o n n e c t i o n s t os e e t h a t t h e y a r e c l e a n a n d t i g h t . C h e c k t o s e e t h atwhen placed in the OFF, PRIME & RUN AUX FUEL,or PRIME & RUN positions the switch will remain inp o s i t i o n . C h e c k t o s e e t h a t w h e n p l a c e d i n t h e P R E-H E A T p o s i t i o n a n d r e l e a s e d , s w i t c h r e t u r n s t o O F Fp o s i t i o n . W i t h D C C o n t r o l C i r c u i t B r e a k e r ( C B 2)pulled out (unit will not crank), check to see that whenr e l e a s e d f r o m S T A R T p o s i t i o n t h e s w i t c h w i l l a u t o-matically return to PRIME & RUN position.( 7 ) P a n e l L i g h t S w i t c h ( S 2 ) . I n s p e c t s w i t c h f orp h y s i c a l d a m a g e . I n s p e c t f o r c l e a n a n d t i g h t e l e c-t r i c a l c o n n e c t i o n s . C h e c k t o s e e t h a t s w i t c h w i l l r e-main in both ON and OFF positions.(8) Range Selector Switch (S6). Inspect switch forp h y s i c a l d a m a g e . I n s p e c t f o r c l e a n a n d t i g h t e l e c-t r i c a l c o n n e c t i o n s . C h e c k t o s e e t h a t s w i t c h w i l l r e-main in each of the six switch positions.( 9 ) V o l t a g e A d j u s t R h e o s t a t ( R 1 ) . I n s p e c t r h e o -s t a t f o r p h y s i c a l d a m a g e . I n s p e c t f o r c l e a n a n d t i g hte l e c t r i c a l c o n n e c t i o n s . N o t e r h e o s t a t p o s i t i o n a ndc h e c k t h a t r h e o s t a t m o v e s s m o o t h l y t h r u i t s r a n g e.Return rheostat to previously noted position.(10) AC Voltage Regulator (A2). Visually inspectb o a r d a n d c o m p o n e n t s f o r s i g n s o f o v e r h e a t i n g,c l e a n l i n e s s a n d p h y s i c a l d a m a g e . I n s p e c t f o r c l e ana n d t i g h t c o n n e c t i o n s t o t h e b o a r d a n d t h a t b o a r d iss e c u r e l y m o u n t e d.( 1 1 ) T r a n s f o r m e r s ( T 1 a n d T 2 ) . I n s p e c t t r a n s -f o r m e r s f o r p h y s i c a l d a m a g e , c l e a n l i n e s s a n d t h ate l e c t r i c a l c o n n e c t i o n s a r e c l e a n a n d t i g h t.( 1 2 ) W i r i n g H a r n e s s . I n s p e c t w i r i n g h a r n e s s f orp h y s i c a l d a m a g e s u c h a s b r o k e n o r f r a y e d w i r e s ord a m a g e d i n s u l a t i o n.( 1 3 ) C o n t r o l C u b i c l e B o x . I n s p e c t b o x f o r p h y s-i c a l d a m a g e.Change 23 - 1 7
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