(2) Place master switch in preheat position.Lamps L2 and L3 shall light indicating that the pre-heat circuitry is correct.(3) Place master switch in start position. LampsL1, L2, L3, L4, L5 and L6 shall light indicating thatall circuits for starting are correct.(4) With the master switch in the start position,open switch S1. Lamp L1 shall extinguish indicatingthat the start disconnect circuitry is correct.(5) With the master switch in the start position.Close switch S2 and then, place the master switch inthe prime and run position. Lamps L2 and L3 shallextinguish. Lamps L4, L5 and L6 shall remain litindicating that the prime and run circuitry are cor-rect.(6) with the master switch in the prime and runposition and lamps L4, L5 and L6 lit open switch S2.Lamp L4 shall extinguish indicating that the engineprotective devices circuit and the prime circuit iscorrect.(7) Repeat the procedure of step 5, except thatthe master switch shall be placed in the prime andrun aux fuel position after closing switch S2 Lamps.L4, L5, L6 and L? shall remain lit indicating thatthe prime and run aux fuel circuitry is correct.(8) With the master switch in the prime and runaux fuel position and lamps L4, L5, L6 and L7 litopen switch S2. Lamp L4 shall extinguish indicatingthat the engine protective devices circuit and theprime circuit is correct.TM5-6115-585-12NAVFAC P-8-623-12TO-35C2-3-455-1TM-05684C/05685B-12(9) Place master switch in the stop position.All lamps shall be out indicating that all stop circuitsare correct.(10) Place panel light switch in the on position.Panel lights shall be on indicating that the panel lightcircuit is correct.(11) Reposition all switches as in step 1 and dis-connect test setup.(12) Test CR1 and CR2 as follows:(a) Remove wires from terminals 6 and 7 ofA1.(b) Measure forward and backward resistanceof CR1 between terminals 5 and 6 of A1. Resistanceshould read high in one direction and low in the other.If not, CR1 is bad.(c) Measure forward and backward resistanceof CR2 between terminals 7 and 8 of A1. Resistanceshould read high in one direction and low in the other.If not, CR2 is bad.g. Install.(1) Control Cubicle. Attach control cubicle (1, figure 4-34) tofour vibration mounts (5) with four screws (2), lockwashers (3), andflatwashers (4). Attach ground strap (7) to cubicle support framewith screw (6) and nut (8). Attach two connectors from wiring har-ness to connectors on back of control cubicle. On ASK equippedgenerators, install rear panel assembly (para. 5-7).Section XIII. MAINTENANCE OF ENGINE4-39. DESCRIPTION AND FUNCTIONt(See figure 4-36.) The engine assembly is a fourcylinder, air cooled, overhead valve, fuel injecteddiesel equipped with; a blower housing (1) and ashutter assembly (2) used to direct and controlcooling air, an oil cooler (3) and gear type oil pumpused to cool and circulate lubricating oil in theengine, a replaceable cartridge type oil filter (4) toremove contaminants from the lubricating oil, fuelinjection pump (5) to supply metered fuel to theengine combustion cylinders through fuel injectorslocated in the cylinder heads, air intake manifold (6)and heaters that receive combustion air from theexternal air cleaner (10) and heat the combustion airif required, starter motor (7) coupled to the enginedrive gear for cranking the engine for starting, cor-rosion resistant exhaust mufflers (8) to reduce engineexhaust noise, and a mechanical governor usedto maintain rated frequency under varying load.4-40. EXHAUSTMUFFLERASSEMBLYa. Inspect (see figure 4-37). If engine exhaust isnoisy or if exhaust gases are detected from shutterassembly, indications are that muffler (3) or gaskets(4) and (6) may be defective.b. Remove. Remove shutter assembly as outlinedin paragraph 4-17. Bend lock tabs (2) down andremove four nuts (1) holding muffler (3) in place.Remove lock tabs (2), mufflers (3), mufflfer gaskets (4).adapters (5) and adapter gaskets (6) from eachcylinder head.c. Replace. Place gaskets (6), adapters (5) in placeon each cylinder head. Slide new muffler gaskets (4),muffler (3), and lock tabs (2) over studs (7) in cylinder head and secure to cylinder head with nuts (1).Change 84-45
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