Figure 4-35. Control Cubicle Test Set-Up

Figure 4-34. Removing Control Cubicle Support Assembly

TM-5-6115-585-12 Generator Set Diesel Engine Driven Tactical Skid Mtd 5 KW 1 Phase 2 Wire 1 Phase-3 Wire 3 Phase-4 Wire 120 120/240 and 120/208 Volts Manual
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TM5-6115-585-12 NAVFAC P-8-262-12 TO-35C2-3-455-1 TM-05684C-12 (11) Relay (K2-K3). Disconnect battery. Tag and disconnect four leads to relay. Remove two screws and nuts attaching relay to control cubicle. (12) Terminal Board Assemblies (TB4 and TB5). Tag and disconnect leads to terminal boards. Remove two screws and nuts attaching board to control cubicle and remove board. NOTE TB4 has 27 leads and TB5 has 36 leads. e. Assembly. (1) Panel Light Assemblies (DS1 and DS2). Attach new light assembly to control panel with the nut and lockwasher supplied with each assembly. Attach two tagged leads to each panel light (if necessary refer to wiring diagram, figure 1-7). (2) Hour Meter (M2). Attach hour meter to control panel with three screws, lockwashers, and nuts pro- vided with meter. Attach two tagged leads to meter (if necessary, refer to wiring diagram, figure 1-7). (3) Battery Charging Indicator (M1). Slide battery charging indicator into opening in control panel. Place retainer over back of indicator and secure with two lockwashers and nuts. Attach lead to indicator (if necessary, refer to wiring diagram, figure 1-7). (4) DC Control Circuit Breaker (CB2). Attach circuit breaker to control panel with the two screws. Reconnect tagged leads to breaker (if necessary, refer to wiring diagram, figure 1-7). (5) Master Switch (S1). Attach master switch to control panel with nut and key ring provided with switch. Make certain key on key ring aligns with slot in control panel. Push switch knob onto shaft and attach with two allen screws. Attach seven tagged leads to switch (if necessary, refer to wiring dia- gram, figure 1-7). (6) Panel Light Switch (S2). Attach panel light switch to control panel with nut and key ring. Make certain key on key ring aligns with slot in control panel. Attach two tagged leads to switch (if necessary, refer to wiring diagram, figure 1-7). (7) Voltmeter-Ammeter Range Selector Switch (S8). Attach range selector switch to control panel with nut and key ring. Make certain key on key ring aligns with slot in control panel. Push switch knob onto shaft and attach with two allen screws. Attach sixteen tagged leads to switch (if necessary, refer to wiring diagram, figure 1-7). (8) Relay (K1). Plug new relay into socket on relay assembly A1 and secure with two screws. (9) Relay (K2 and K3). Attach relay to control cubicle with two screws and nuts. Reconnect four tagged leads per wiring diagram, figure 1-7. 4-44 (10) Terminal Board Assemblies (TB4) and (TB5). Attach board to control cubicle with two screws and nuts. Attach tagged leads to board (if necessary, refer to schematic, figure 1-10). (11) Voltage Adjust Rheostat (R1). Attach rheostat (9) to control panel with nut and lockwasher pro- vided with rheostat. Make certain that rheostat aligns with slot on panel. Push rheostat knob onto shaft and attach using two allen screws. Attach two tagged leads to rheostat per wiring diagram, figure 1-7. (12) Transformer (T1). Attach transformer to control cubicle with four screws and nuts. Connect five tagged leads to (T1) per wiring diagram, figure 1-7. (13) Transformer (T2). Attach transformer to control cubicle with four screws and nuts. Connect four tagged leads to (T2) per wiring diagram, figure 1-7. f. Bench Test. Connect the control cubicle as shown in figure 4-35 and proceed as follows. (1) Position switches as follows: (a) Master switch-stop (b) Panel light switch-off (c) S1-closed (d) S2-open Figure 4-35. Control Cubicle Test Set-Up

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